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— answers from the official manualAnswers from the official manual.
Common questions
Common Questions
9 totalHow do I connect the electrical wiring to the furnace?
Wiring to the unit must be properly polarized and grounded, ensuring correct connection according to manufacturer's instructions to avoid risk of electrical shock (Page 22).
What is the range for inlet gas supply pressure?
The minimum natural gas supply pressure must be at least 4.5" w.c., and the maximum should not exceed 10.0" w.c.; while propane gas requires a minimum of 11.0" w.c. and a maximum of 13.0" w.c., to prevent unreliable operation or equipment damage (Page 19).
What should I do if the furnace doesn't start after I install it?
Refer to the Lighting Instructions Label or the “Putting the Furnace Into Operation” section of this manual or installation instructions for guidance on how to use the gas valve's manual ON/OFF control during startup and shutdown periods (Page 20).
How do I check if there are any leaks in my furnace or pipes?
Before placing the unit into operation, perform a leak test using an approved chloride-free soap and water solution, electronic combustible gas detector, or other approved testing methods without using matches or open flames since this could cause explosion or fire (Page 21).
Where should I install the drain pan for my furnace?
If the furnace is installed above a conditioned area, ensure proper drainage by installing a drain pan that covers the entire area under the furnace (and air conditioning coil if applicable) to prevent property damage or leaks (Page 27).
How do I ensure correct propane gas supply pressure?
Ensure a continuous 11 inch w.c. second stage regulator setting and maximum tank pressure of 200 psig to achieve proper operating conditions without damage, maintaining equipment efficiency (Page 21).
Full Manual
67 pages
Service and Troubleshooting
#### GM9S92 / GM9S96 / GC9S96 / AM9S92 / AM9S96 / AC9S96 / VM9S96 / VC9S96 Single Stage Gas Furnaces and Accessories
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
|WARNING
| |---| |Only personnel that have been trained to install, adjust, service or repair(hereinafter, “service”) the equipment specified in this manual should service the equipment. The manufacturer will not be responsible for any injury or property damage arising from improper service or service procedures. If you service this unit, you assume responsibility for any injury or property damage which may result. In addition, in jurisdictions that require one or more licenses to service the equipment specified in this manual, only licensed personnel should service the equipment. Improper installation, adjustment, servicing or repair of the equipment specified in this manual, or attempting to install, adjust, service or repair the equipment specified in this manual without proper training may result in product damage, property damage, personal injury or death.|
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................ 2 PRODUCT IDENTIFICATION ........................................... 4 SYSTEM OPERATION ...................................................... 5 SCHEDULED MAINTENANCE ....................................... 27 SERVICING ..................................................................... 32
CHECKING VOLTAGE .............................................. 33 CHECKING WIRING .................................................. 33 CHECKING THERMOSTAT, WIRING ....................... 33 CHECKING TRANSFORMER AND CONTROL CIRCUIT ...................................................................... 34 CHECKING AIR CIRCULATOR BLOWER MOTOR 34 CHECKING DUCT STATIC ........................................ 34 CHECKING TEMPERATURE RISE .......................... 35 CHECKING PRIMARY LIMIT CONTROL ................. 35 CHECKING FLAME ROLLOUT CONTROL ............. 37 INDUCED DRAFT BLOWER MOTOR ...................... 37 CHECKING GAS VALVE (REDUNDANT) ................ 36 CHECKING MAIN BURNERS ................................... 36 CHECKING ORIFICES .............................................. 38 CHECKING GAS PRESSURE .................................. 38 CHECKING HOT SURFACE IGNITOR ..................... 41 CHECKING FOR FLASHBACK ................................. 41 CHECKING PRESSURE SWITCH............................ 41 HIGH ALTITUDE APPLICATION ............................... 41 CHECKING FOR DELAYED IGNITION .................... 41 CHECKING INTEGRATED IGNITION CONTROL BOARDS ..................................................................... 42 CHECKING FLAME SENSOR ................................... 42
1 STAGE STATUS CODES ............................................. 44 1 STAGE TROUBLESHOOTING CODES ....................... 46 AIRFLOW TABLES .......................................................... 48 WIRING DIAGRAMS ....................................................... 67
RS6612022 July 2021
Copyright © 2021 Goodman Manufacturing Company, L.P.
######## IMPORTANT NOTICES
################### RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
|WARNING
| |---| |This unit should not be connected to, or used in conjunction with, any devices that are not design certified for use with this unit or have not been tested and approved by the manufacturer. Serious property damage or personal injury, reduced unit performance and/or hazardous conditions may result from the use of devices that have not been approved or certified by the manufacturer.|
|WARNING
| |---| |To prevent the risk of property damage, personal injury or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.|
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
OUTSIDE THE U.S., call 1-713-861-2500. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call.
|WARNING
| |---| |If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
- do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
|
|WARNING
|
|---| |Should overheating occur or the gas supply fail to shut off, turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply.|

CO can cause serious illness including permanent brain damage or death.
B10259-216
Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio.
Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo.
B10259-216 El monóxido de carbono puede causar enfermedades severas como daño cerebral permanente ó muerte.
############################ RISQUE D'EMPOISONNEMENT AUMONOXYDE DE CARBONE
Cette ventilation est nécessaire pour éviter le danger d'intoxication au CO pouvant survenir si un appareil produisant du monoxyde de carbone continue de fonctionner au sein de la zone confinée.
B10259-216
PRODUCT IDENTIFICATION
NOMENCLATURE
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
|G M 9 S 9 6 0 6 0 3 B N A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Brand Minor Revision G - Goodman® Brand A - Initial Release V - GMC® Brand B - 1st Revision A- AMANA® Brand Configuration
M - Upflow/Horizontal Major Revision C - Downflow/Horizontal A - Initial Release
B - 1st Revision
Nox Motor
9 - Nine Speed ECM
Cabinet Width A - 14"
Gas Valve B - 17.5" C - 2 Stage C - 21" S - 1 STAGE D - 24.5"
Maximum CFM
3 - 1200 CFM AFUE 4 - 1600 CFM 80 - 80% AFUE 92 - 92% AFUE 5 - 2000 CFM 96 - 96% AFUE 97 - 97% AFUE
MBTU/h 030 - 30,000 BTU/h 080 - 80,000 BTU/h 040 - 40,000 BTU/h 100 - 100,000 BTU/h 060 - 60,000 BTU/h 120 - 120,000 BTU/h
N = > 40 NG/J NOx X = < 40 NG/J NOx
U = < 14NG/J NOx
| |---|
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
®
################### Safety
Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing, or operating the furnace.
|WARNING
| |---| |To prevent personal injury or death due to improper installation, adjustment, alteration, service, or maintenance, refer to this manual. For additional assistance or information, consult a qualified installer, servicer, agency or the gas supplier.|
|WARNING
| |---| |This product contains or produces a chemical or chemicals which may cause serious illness or death and which are known to the State of California to cause cancer, birth defects or other reproductive harm.|
|WARNING
| |---|
|To prevent possible property damage, personal injury or death due to electrical shock, the furnace must be located to protect the electrical components from water.|
################### Charge (ESD) Precautions
NOTE: Discharge body’s static electricity before touching unit. An electrostatic discharge can adversely affect electrical components.
Use the following precautions during furnace installation and servicing to protect the integrated control module from damage. By putting the furnace, the control, and the person at the same electrostatic potential, these steps will help avoid exposing the integrated control module to electrostatic discharge. This procedure is applicable to both installed and uninstalled (ungrounded) furnaces.
################### Product Application
This product is designed for use as a residential home gas furnace. It is not designed or certified for use in mobile home, trailer, or recreational vehicle applications.
In the U.S.A., this furnace can be used in the following non-industrial commercial applications: Schools, Office buildings, Churches, Retail stores, Nursing homes, Hotels/ motels, Common or office areas. In all applications, the furnace must be installed per the installation instructions.
Goodman® brand G*9S9* and Amana® brand A*9S9* furnaces are ETL certified. All furnaces are built for use with Natural gas but can be converted for use with LP gas.
NOTE: If using propane gas, a propane conversion kit is required.
Goodman® brand G*9S9* and Amana® brand high efficiency furnaces are dual certified. Dual certification means that the combustion air inlet pipe is optional and the furnace can be vented as a:
To ensure proper installation, operation and servicing, thoroughly read the installation and service manuals for specifics pertaining to the installation, servicing and application of this product.
|WARNING
| |---| |Possible property damage, personal injury or death due to fire, explosion, smoke, soot, condensation, electrical shock or carbon monoxide may result from improper installation, repair, operation or maintenance of this product.|
|WARNING
| |---| |To prevent property damage, personal injury or death due to fire, do not install this furnace in a mobile home, trailer, or recreational vehicle.|
To ensure proper furnace operation, install, operate, maintain and service the furnace in accordance with the installation, operation and service instructions, all local building codes and ordinances. In their absence, follow the latest edition of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CGA B149 Installation Codes, local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be obtained from any of the following:
American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036
National Fire Protection Association 1 Batterymarch Park Quincy, MA 02169-7471
CSA International 8501 East Pleasant Valley Cleveland, OH 44131
A copy of the CAN/CGA B149 Installation Codes can be obtained from:
CSA International 178 Rexdale Boulevard Etobicoke, Ontario, Canada M9W, 1R3
The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America.
################### Location Requirements and Considerations
|WARNING
| |---| |To prevent possible equipment damage, personal injury or death, the following bullet points must be observed when installing the unit.|
Follow the instructions listed below when selecting a furnace location. Refer also to the guidelines provided in the Combustion and Ventilation Air Requirements section in this manual or the installation instructions for details.
chlorinated waxes or cleaners chlorine-based swimming pool chemicals water softening chemicals deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions (such as perchloroethylene) printing inks paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials
################### Clearances and Accessibility
Installations must adhere to the clearances to combustible materials to which this furnace has been design certified. The minimum clearance information for this furnace is provided on the unit’s clearance label. These clearances must be permanently maintained. Refer to Specification Sheet for minimum clearances to combustible materials. Clearances must also accommodate an installation’s gas, electrical, and drain trap and drain line connections. If the alternate combustion air intake or vent/flue connections are used on a 90% furnace, additional clearances must be provided to accommodate these connections. Refer to Vent Flue Pipe and Combustion Air Pipe section in this manual or the installation instructions for details. NOTE: In addition to the required clearances to combustible materials, a minimum of 24 inches service clearance must be available in front of the unit.
A furnace installed in a confined space (i.e., a closet or utility room) must have two ventilation openings with a total minimum free area of 0.25 square inches per 1,000 BTU/hr of furnace input rating. One of the ventilation openings must be within 12 inches of the top; the other opening must be within 12 inches of the bottom of the confined space. In a typical construction, the clearance between the door and door frame is usually adequate to satisfy this ventilation requirement.
################### Furnace Suspension
If suspending the furnace from rafters or joist, use 3/8” threaded rod and 2”x2”x1/8” angle iron as shown in the following figure. If the furnace is installed in a crawl space it must also be suspended from the floor joist or supported by a concrete pad. Never install the furnace on the ground or allow it to be exposed to water. The length of rod will depend on the application and the clearances necessary.
GAS PIPING
2" 2" 1/8" ANGLE IRON (3 PLACES)
X X
90% Suspended Furnace Shown
Existing Furnace Removal NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system may be too large to properly vent the remaining attached appliances.
The following vent testing procedure is reproduced from the American National Standard/National Standard of Canada for Gas-Fired Central Furnaces ANSI Z21.47, latest edition, CSA-2.3b, latest edition Section 1.23.1.
The following steps shall be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation:
Corrections must be in accordance with the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1 and/or CSA B149 Installation Codes.
If resizing is required on any portion of the venting system, use the appropriate table in Appendix G in the latest edition of the National Fuel Gas Code ANSI Z223.1 and/or CSA B149 Installation Codes. Thermostat Requirements A high quality single stage thermostat with a “C” terminal is recommended to control the G*ES9* and A*ES9* furnace. Thermostat Location
In an area having good air circulation, locate the thermostat about five feet high on a vibration-free inside wall. Do not install the thermostat where it may be influenced by any of the following:
######## COMBUSTION AND VENTILATION AIR REQUIREMENTS
|WARNING
| |---| |Possible property damage, personal injury or death may occur if the furnace is not provided with enough fresh air for proper combustion and ventilation of flue gases. Most homes require outside air be supplied to the furnace area.|
Improved construction and additional insulation in buildings have reduced heat loss by reducing air infiltration and escape around doors and windows. These changes have helped in reducing heating/cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances. Appliances that pull air out of the house (clothes dryers, exhaust fans, fireplaces, etc.) increase the problem by starving appliances for air.
When the furnace is installed as a direct vent (2-pipe) furnace, no special provisions for air for combustion are required. However, if this furnace is to be installed in the same space with other gas appliances, such as a water heater, ensure there is an adequate supply of combustion and ventilation air for the other appliances. Refer to the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1 (Section 9.3), or CAN/CGA B149 Installation Codes (Sections 7.2, 7.3, or 7.4), or applicable provisions of the local building codes for determining the combustion air requirements for the appliances.
Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or crawl spaces.
The following information on air for combustion and ventilation is reproduced from the National Fuel Gas Code NFPA 54/ANSI Z223.1 Section 9.3.
9.3* Air for Combustion and Ventilation.
Exception No. 1: This provision shall not apply to direct vent appliances.
Required Volume other > 21 ft3 I other ACH 1000 Btu/hr
Required Volume fan > 15 ft3 I fan ACH 1000 Btu/hr
where: I other = all appliances other than fan-assisted input in Btu
per hour
I fan = fan-assisted appliances input in Btu per hour ACH = air change per hour (percent of volume of space
exchanged per hour, expressed as a decimal)
Chimney or Gas Vent
NOTE: Each opening must have a free area of not less than one square inch per 1000 BTU of the total input rating of all equipment in the enclosure, but not less than 100 square inches.
Opening
Water Heater
Furnace
Opening
Figure A.9.2.3.3.(1) All Combustion Air from Adjacent Indoor Spaces through Indoor Combustion Air Openings.
(2) Combining spaces in different stories. The volumes of spaces in different stories shall be considered as communicating spaces where such spaces are connected by one or more openings in doors or floors having a total minimum free area of 2 in.2/1000 Btu/hr (4400 mm2/kW) of total input rating of all appliances.
9.3.3 Outdoor Combustion Air. Outdoor combustion air shall be provided through opening(s) to the outdoors in accordance with the methods in 9.3.3.1 or 9.3.3.2. The minimum dimension of air openings shall not be less than 3 in. (80 mm).
9.3.3.1 Two Permanent Openings Method. Two permanent openings, one commencing within 12 in. (300 mm) of the top and one commencing within 12 in. (300 mm) of the bottom, of the enclosure shall be provided. The openings shall communicate directly, or by ducts, with the outdoors or spaces that freely communicate with the outdoors, as follows:
(1)*Where directly communicating with the outdoors or where communicating to the outdoors through vertical ducts, each opening shall have a minimum free area of 1 in.2/4000 Btu/hr (550 min2/kW) of total input rating of all appliances in the enclosure. [See Figure A.9.3.3.1(1)(a) and Figure A.9.3.3.1(1)(b).]
Chimney or Gas Vent
Ventilation louvers (each end of attic)
NOTE: The inlet and outlet air openings must each have a free area of not less than one square inch per 4000 BTU of the total input rating of all equipment in the enclosure.
Outlet Air
Water Heater
Furnace
Inlet Air
Alternate air inlet
Ventilation louvers for unheated crawl space
######################### Figure A.9.3.3.1(1)(a) All Combustion Air From Outdoors - Inlet Air from Ventilated Crawl Space and Outlet Air to Ventilated Attic.
Chimney or Gas Vent
Ventilation louvers (each end of attic)
NOTE: The inlet and outlet air openings must each have a free area of not less than one square inch per 4000 BTU of the total input rating of all equipment in the enclosure.
Outlet Air
Water Heater
Furnace
Inlet air duct [ends 1 ft (300 mm) above floor]
######################### Figure A.9.3.3.1(1)(b) All Combustion Air From Outdoors through Ventilated Attic.
#################### (2)*Where communicating with the outdoors through horizon-tal ducts, each opening shall have a minimum free areaof 1 in.2/2000 Btu/hr (1100 min2/kW) of total input rating ofall appliances in the enclosure. [See Figure A.9.3.3.1(2).]
Chimney or Gas Vent
NOTE: The air duct openings must have a free area of not less than one square inch per 2000 BTU of the total input rating of all equipment in the
enclosure*.Outlet air duct
Water Heater
Furnace
Inlet air duct
Figure A.9.3.3.1(2) All Combustion Air From Outdoors through Horizontal Ducts.
9.3.3.2* One Permanent Opening Method. One permanent openings, commencing within 12 in. (300 mm) of the top of the enclosure, shall be provided. The appliance shall have clearances of at least 1 in. (25 mm) from the sides and back and 6 in. (150 mm) from the front of the appliance. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces that freely communicate with the outdoors (see Figure A.9.3.3.2) and shall have a minimum free area of the following:
NOTE: The single opening must have a free area of not less than one square inch per 3000 BTU of the total input rating of all equipment in the enclosure, but not less than the sum of the areas of all vent connectors in the confined space.
Chimney or Gas Vent
Opening
Alternate Opening Location
Water Heater
Furnace
Figure A.9.3.3.2 All Combustion Air From Outdoors through Single Combustion Air Opening.
(3) Outdoor Opening(s) Size. The outdoor opening(s) size shall be calculated in accordance with the following:
Exception: Within dwellings units, unobstructed stud and joist spaces shall not be prohibited from conveying combustion air, provided that not more than one fireblock is removed.
Exception: Direct vent appliances designed for installation in a solid fuel-burning fireplace where installed in accordance with the manufacture’s installation instructions.
################### Horizontal Applications and Considerations
Horizontal applications, in particular, may dictate many of the installation’s specifics such as airflow direction, ductwork connections, flue and/or combustion air pipe connections, etc. The basic application of this furnace as a horizontal furnace differs only slightly from an upright installation. When installing a furnace horizontally, additional consideration must be given to the following:
################### Drain Trap and Lines
In horizontal applications the condensate drain trap is secured to the furnace side panel, suspending it below the furnace. A minimum clearance of 5.5” below the furnace must be provided for the drain trap. Additionally, the appropriate downward piping slope must be maintained from the drain trap to the drain location. Refer to Condensate Drain Trap and Lines section in this manual or the installation instructions for further details. If the drain trap and drain line will be exposed to temperatures near or below freezing, adequate measures must be taken to prevent condensate from freezing. NOTE: The use of insulation and/or heat tape is recommended. Failure to provide proper condensate drainage can result in property damage.
################### Leveling
Leveling ensures proper condensate drainage from the heat exchanger and induced draft blower. For proper flue pipe drainage, the furnace must be level lengthwise from end to end. The furnace should also be level from back to front or have a slight tilt with the access doors downhill (approximately 3/4”) from the back panel. The slight tilt allows the heat exchanger condensate, generated in the recuperator coil, to flow forward to the recuperator coil front cover.
In horizontal installations with the furnace laying on the left hand side, the alternate vent connection may be used. In this configuration the internal elbow is removed. The standard piping connections may also be used in these positions. Refer to Vent/Flue Pipe and Combustion Air Pipe section in the installation instructions for details concerning the conversion to the alternate vent/flue and combustion air connections on the 90% furnace.
The 34.5” single stage furnace is one of the products in our newly redesigned line of shorter chassis furnaces. It is available in 92% / 96% AFUE up flow / horizontal model and a down flow / horizontal model.
The up flow / horizontal 34.5” single stage furnace is available in the following models:
The down flow / horizontal 34.5” single stage furnace is available in the following models.
############################# AIR DISCHARGE
Side Return Duct Connection
Side Return Duct Connection
Bottom Return Duct Connection
####################### UPFLOW UPRIGHT
Bottom Return Duct Connection
Bottom Return Duct Connection
AIR DISCHARGE
COUNTERFLOW HORIZONTAL RIGHT AIR DISCHARGE
UPFLOW HORIZONTAL LEFT AIR DISCHARGE
| | | | |---|---|---| | | |Bottom Return Duct Connection|
AIR DISCHARGE
AIR DISCHARGE
COUNTERFLOW HORIZONTAL LEFT AIR DISCHARGE 90% Furnace Recommended Installation Positions
UPFLOW HORIZONTAL RIGHT AIR DISCHARGE
NOTE: Alternate “vertical” piping connections can not be used when an upflow 90% furnace is installed with supply air discharging to the right or when a counterflow furnace is installed with supply discharging to the left. In this case, use the standard flue and combustion air piping connections.
################### Alternate Electrical and Gas Line Connections
Furnaces have provisions allowing for electrical and gas line connections through either side panel. In horizontal applications the connections can be made either through the “top” or “bottom” of the furnace.
################### Drain Pan
A drain pan must be provided if the furnace is installed above a conditioned area. The drain pan must cover the entire area under the furnace (and air conditioning coil if applicable).
################### Freeze Protection
If the drain trap and drain line will be exposed to temperatures near or below freezing, adequate measures must be taken to prevent condensate from freezing. NOTE: The use of insulation and/or heat tape is recommended. Failure to provide proper condensate drainage can result in property damage.
################### Propane Gas and/or High Altitude Installations
|WARNING
| |---| |Possible property damage, personal injury or death may occur if the correct conversion kits are not installed. The appropriate kits must be applied to ensure safe and proper furnace operation. All conversions must be performed by a qualified installer or service agency.|
This furnace is shipped from the factory configured for natural gas at standard altitude. Propane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas.
High altitude installations may require both a pressure switch and an orifice change. These changes are necessary to compensate for the natural reduction in the density of both the gas fuel and the combustion air at higher altitude. Refer to the Accessories Charts in this manual or product Specification Sheet for a tabular listing of appropriate manufacturer’s kits for propane gas and/or high altitude installations. The indicated kits must be used to insure safe and proper furnace operation. All conversions must be performed by a qualified installer, or service agency.
######## VENT/FLUE PIPE AND COMBUSTION AIR PIPE
|WARNING
| |---| |Failure to follow these instructions can result in bodily injury or death. Carefully read and follow all instructions given in this section.|
|WARNING
| |---| |Upon completion of the furnace installation, carefully inspect the entire flue system both inside and outside the furnace to assure it is properly sealed. Leaks in the flue system can result in serious personal injury or death due to exposure to flue products including carbon monoxide.|
This manual will refer to the pipe that discharges products of combustion to the outdoors as the “vent” pipe or “flue” pipe. The pipe that supplies air for combustion to the furnace will be referred to as the “intake” pipe or “combustion air” pipe.
A condensing gas furnace achieves its high level of efficiency by extracting almost all of the heat from the products of combustion and cooling them to the point where condensation takes place. Because of the relatively low flue gas temperature and water condensation requirements, PVC pipe is used as venting material.
This furnace must not be connected to Type B, BW, or L vent or vent connector, and must not be vented into any portion of a factory built or masonry chimney except when used as a pathway for PVC as described later in this section. Never common vent this appliance with another appliance or use a vent which is used by a solid fuel appliance.
It is the responsibility of the installer to follow the manufacturers’ recommendations and to verify that all vent/flue piping and connectors are compatible with furnace flue products. Additionally, it is the responsibility of the installer to ensure that all piping and connections possess adequate structural integrity and support to prevent flue pipe separation, shifting, or sagging during furnace operation.
Dual Certification: Non-Direct/Direct Vent (90% Furnaces Only)
The 90% furnace is dual certified and may be installed as a non-direct vent (single pipe) or direct vent (dual pipe) appliance. A non-direct vent installation requires only a vent/ flue pipe. A direct vent installation requires both a vent/ flue pipe and a combustion air intake pipe. Refer to the appropriate section for details concerning piping size, length, number of elbows, furnace connections, and terminations.
|WARNING
| |---| |To avoid bodily injury, fire or explosion, solvent cements must be kept away from all ignition sources (i.e., sparks, open flames, and excessive heat) as they are combustible liquids. Avoid breathing cement vapors or contact with skin and/or eyes.|
Precautions should be taken to prevent condensate from freezing inside the vent/flue pipe and/or at the vent/flue pipe termination. It is our recommendation that all vent/flue piping exposed to temperatures below 35°F for extended periods of time should be insulated with 1/2” thick closed cell foam. Also all vent/flue piping exposed outdoors in excess of the terminations shown in this manual (or in unheated areas) should be insulated with 1/2” thick closed cell foam. Inspect piping for leaks prior to installing insulation.
The following bullets and diagram describe the restrictions concerning the appropriate location of vent/flue pipe and combustion air intake pipe (when applicable) terminations. Refer to the installation instructions for specific details on termination construction.
NOTE: In Canada, the B149 Fuel Gas Code takes precedence over the preceding termination restrictions.
################### Direct Vent Installations
On upflow units secure the combustion air intake pipe directly to the air intake coupling. On counterflow units secure the combustion air intake pipe to the air intake coupling using the rubber coupling and worm gear hose clamps provided with the unit. The counterflow rubber coupling allows service removal of air intake piping internal to the furnace blower compartment. The combustion air intake pipe can also be secured directly to the counterflow unit air intake pipe coupling.
################### Non-Direct Vent Installations
A minimum of one 90° elbow must be installed on the combustion air intake “coupling” to guard against inadvertent blockage.
|CAUTION
| |---| |Edges of sheet metal holes may be sharp. Use gloves a precaution when removing hole plugs.|
|WARNING
| |---| |The rubber elbow is not designed to support a load. When the rubber elbow is mounted externally to the furnace cabinet, extreme care must be taken to adequately support field-supplied vent/flue piping, as damage can result in leaks causing bodily injury or death due to exposure to flue gases, including carbon monoxide.|
|CAUTION
| |---| |Be sure not to damage internal wiring or other components when reinstalling coupling and screws.|
################### Vent/Flue Pipe Lengths and Diameters
Refer to the following tables for applicable length, elbows, and pipe diameter for construction of the vent/flue pipe system of a non-direct vent installation. In addition to the vent/flue pipe, a single 90° elbow must be secured to the combustion air intake to prevent inadvertent blockage. The tee or elbows used in the vent/flue termination must be included when determining the number of elbows in the piping system.
*M9S9 / *C9S9 Direct Vent (2-Pipe) & Non-Direct Vent (1-Pipe) (6) Maximum Allowable Length of Vent/Flue Pipe
| |Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)|Number of Elbows (3) (5)| |---|---|---|---|---|---|---|---|---|---| |MODEL|PIPE SIZE|1|2|3|4|5|6|7|8| |*M9S920403AN|2^|108|105|101|97|93|90|86|82| |*M9S920403AN|3|126|120|115|110|105|99|94|89| |*M9S920603BN|2|55|50|45|40|35|30|25|20| |*M9S920603BN|3|127|120|113|106|99|92|85|78| |*M9S920803BN|2|30|25|20|15|10|5|N/A|N/A| |*M9S920803BN|3|72|65|58|51|44|37|30|23| |*M9S920804CN|2|30|25|20|15|10|5|N/A|N/A| |*M9S920804CN|3|72|65|58|51|44|37|30|23| |*M9S920805CN|2|40|35|30|25|20|15|10|5| |*M9S920805CN|3|72|65|58|51|44|37|30|23| |*M9S921004CN|2|60|55|50|45|40|35|30|25| |*M9S921004CN|3|168|161|154|147|140|133|126|119| |*M9S921005CN|2|30|25|20|15|10|5|N/A|N/A| |*M9S921005CN|3|113|106|99|92|85|78|71|64| |*M9S921205DN|2|N/A|N/A|N/A|N/A|N/A|N/A|N/A|N/A| |*M9S921205DN|3|65|58|51|44|37|30|23|16|
|MODEL|PIPE|1|2|3|4|5|6|7|8| |---|---|---|---|---|---|---|---|---|---| |*M9S960403AN|2^|75|71|67|63|60|56|52|48| |*M9S960403AN|3|126|120|115|110|105|99|94|89| |*M9S960603BN|2|45|40|35|30|25|20|15|10| |*M9S960603BN|3|168|161|154|147|140|133|126|119| |*M9S960803BN|2|35|30|25|20|15|10|5|N/A| |*M9S960803BN|3|168|161|154|147|140|133|126|119| |*M9S960804BN|2|60|55|50|45|40|35|30|25| |*M9S960804BN|3|113|106|99|92|85|78|71|64| |*M9S960805CN|2|45|40|35|30|25|20|15|10| |*M9S960805CN|3|120|113|106|99|92|85|78|71| |*M9S961005CN|2|40|35|30|25|20|15|10|5| |*M9S961005CN|3|151|144|137|130|123|116|109|102| |*M9S961205DN|2|N/A|N/A|N/A|N/A|N/A|N/A|N/A|N/A| |*M9S961205DN|3|158|151|144|137|130|123|116|109| |*C9S960403BN|2|100|95|90|85|80|75|70|65| |*C9S960403BN|3|137|130|123|116|109|102|95|88| |*C9S960603BN|2|45|40|35|30|25|20|15|10| |*C9S960603BN|3|168|161|154|147|140|133|126|119| |*C9S960804CN|2|40|35|30|25|20|15|10|5| |*C9S960804CN|3|120|113|106|99|92|85|78|71| |*C9S961005CN|2|N/A|N/A|N/A|N/A|N/A|N/A|N/A|N/A| |*C9S961005CN|3|113|106|99|92|85|78|71|64| |*C9S961205DN|2|N/A|N/A|N/A|N/A|N/A|N/A|N/A|N/A| |*C9S961205DN|3|110|103|96|89|82|75|68|61|
Vent/Flue and Combustion Air Pipe Lengths and Diameters
Refer to the preceding table for applicable length, elbows, and pipe diameter for construction of the vent/flue and combustion air intake pipe systems of a non-direct vent (single pipe) installation. The number of elbows tabulated represents the number of elbows and/or tees in each (Vent/Flue & Combustion Air Intake) pipe. Elbows and/or tees used in the terminations must be included when determining the
number of elbows in the piping systems. If the combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objectionable, insulation of the combustion air pipe may be required. Use 1/2” thick closed cell foam insulation such as Armaflex or Insultube where required.
Vent/Flue Pipe Terminations The vent/flue pipe may terminate vertically, as through a roof, or horizontally, as through an outside wall.
Vertical vent/flue pipe termination should be as shown in the following figures. Refer to Vent/Flue Pipe and Combustion Air Pipe - Termination Locations section in this manual or the installation instructions for details concerning location restrictions. The penetration of the vent through the roof must be sealed tight with proper flashing such as is used with a plastic plumbing vent.
NOTE: Terminate both pipes in the same pressure zone (same side of roof, no major obstacles between pipes, etc.).
TEE (OPTIONAL)
COMBUSTION AIR INTAKE (OPTIONAL) *Not required for single pipe installation
12” MIN HEIGHT DIFFERENCE BETWEEN INTAKE AND VENT
ROOFLINE
96”MAX.-3”MIN.
| | | |---|---| | | | | | |
12” MIN TO ROOF OR HIGHEST ANTICIPATED SNOW LEVEL
ELBOWS
STRAIGHT
Horizontal vent/flue pipe terminations should be as shown in the following figure. Refer to Vent/Flue Pipe and Combustion Air Pipe - Termination Locations section in this manual or the installation instructions for details concerning location restrictions. A 2 3/8” diameter wall penetration is required for
SYSTEM OPERATION
12" MIN.
VENT/FLUE TEE (
OPTIONAL)
or 45° ELBOW TURNED DOWN or 90° ELBOW TURNED DOWN
12" MIN. ABOVE
HIGHEST ANTICIPATED SNOW LEVEL
######################### Horizontal Termination (Single Pipe) Above Highest Anticipated Snow Level
10”- 24”
6” MAX
4” MIN
90º OR 45° ELBOW
12" MIN. TO GRADE OR HIGHEST ANTICIPATED SNOW LEVEL
######################### Standard Horizontal Terminations (Dual Pipe)
################################ 90° ELBOWS
3” - 24”
12" MIN. ABOVE
HIGHEST ANTICIPATED SNOW LEVEL
Alternate Horizontal Vent Termination (Dual Pipe)
90° ELBOWS
3”-24” BETWEEN PIPES
12" MIN. ABOVE
HIGHEST ANTICIPATED SNOW LEVEL
Combustion Air Intake may also be snorkeled to obtain 12” min ground clearance. Alternate Vent Termination Above Anticipated Snow Level (Dual Pipe)
12" MINIMUM
########################## VENT/FLUE TEE OR 90° ELBOW TURNED DOWN
12" MINIMUM ABOVE HIGHEST ANTICIPATED SNOW LEVEL
90% Furnace Horizontal Termination (Single Pipe) Above Highest Anticipated Snow Level
In a basement installation, the vent/flue pipe can be run between joist spaces. If the vent pipe must go below a joist and then up into the last joist space to penetrate the header, two 45° elbows should be used to reach the header rather than two 90° elbows.
################### Direct Vent (Dual Pipe) Piping
Direct vent installations require both a combustion air intake and a vent/flue pipe. The pipes may be run horizontally and exit through the side of the building or run vertically and exit through the roof of the building. The pipes may be run through an existing unused chimney; however, they must extend a minimum of 12 inches above the top of the chimney. The space between the pipes and the chimney must be closed with a weather tight, corrosion resistant flashing. Both the combustion air intake and a vent/flue pipe terminations must be in the same atmospheric pressure zone. Refer to Vent/Flue and Combustion Air Pipe - Termination Locations or Concentric Vent Termination section in this manual or the installation instructions for specific details on termination construction.
################### Concentric Vent Kits Application
The Concentric Vent Kits are designed to allow the terminations of a direct vent furnace to be “concentrically” vented through a wall or roof. This kit allows a single penetration to support terminations for both the vent/flue pipe and the combustion air intake pipe.
################### Vent Termination Clearances
Direct Vent Terminal 50,000 Btuh or less
9"
12"
12" 12"
Direct Vent Terminal More than 50,000 Btuh
Forced Air Inlet
3'
GRADE
Figure 1
2 or 2 1/2" Diameter SDR-26 Pipe
3" or 4" Diameter SDR-26 Pipe
| | | |---|---| | | |
2" or 3" Diameter Rain Cap
2" or 3" Diameter Y Concentric Fitting
Figure 2
These kits are for vertical or horizontal termination of the combustion air inlet and the exhaust vent pipes on Category IV gas-fired condensing furnaces. The 72950 kit can be used for a 2” diameter pipe system and the 72951 can be
used for a 3” diameter pipe system. Both the combustion air inlet and the exhaust vent pipes must attach to the termination kit. The termination kit must terminate outside the structure and must be installed per the instructions outlined below for vertical or horizontal termination. Vertical termination is preferred. Field supplied pipe and fittings are required to complete the installation.
Maintain 12" (18" for Canada) minimum clearance above highest anticipated snow level. Maximum of 24" above roof.
Combustion Air
| | | | | | | |---|---|---|---|---|---| | | | | | | |
Roof Boot/Flashing (Field Supplied)
Support (Field Supplied)
45 Elbow (Field Supplied)
Combustion AirVent
Figure 3
|WARNING
| |---| |Do not operate the furnace with the rain cap removed as recirculation of the flue gases may occur. Water may also collect inside the larger combustion air pipe and flow to the burner enclosure. Failure to follow this warning can result in property damage, equipment damage, personal injury or death.|
################### Concentric Sidewall Vent Kit (0170K00000S)
This (sidewall only) vent kit is to be used with 2” - 3” vent systems. The vent kit must terminate outside the structure and may be installed with the intake and exhaust pipes located side-by side or with one pipe above the other. This kit is NOT intended for use with single pipe (non-direct vent) installations.
######## CONDENSATE DRAIN LINES AND DRAIN TRAP
A condensing gas furnace achieves its high level of efficiency by extracting almost all of the heat from the products of combustion and cooling them to the point where condensation takes place. The condensate which is generated must be piped to an appropriate drain location.
|WARNING
| |---| |In upright upflow installations, the drain trap must be mounted on the opposite side of the unit from the junction box. This will reduce the risk of water reaching the junction box in the event of a blocked drain condition. Failure to follow the these instructions can result in possible property damage, personal injury, or death due to electrical shock.|
Drain Information for Horizontal Installations NOTE: Horizontal installations require 5.5” under the furnace to accommodate the drain trap. The horizontal furnace must be installed with ¾” slope from back to front to permit condensate flow towards the front of the furnace.
When installing a *M9S9* horizontally with the left side down, there are two options for connecting the vent pipe to the furnace.
Option 1 Venting may be connected to the furnace vent pipe fitting on the original top (now the end) of the furnace.
Option 2
The internal vent pipe and elbow may be removed from the furnace to permit the vent to exit the top (original side) of the furnace. If this option is used, an RF000142 Vent-Drain coupling must be used to keep condensate from collecting in the inducer assembly.
To install the drain, refer to the following instructions and illustration.
COMBUSTION AIR INTAKE PIPE OPTIONS: The RF000142 coupling can be secured directly to the furnace intake coupling if condensation is occurring in the combustion air inlet pipe. If the RF000142 is used on the combustion air inlet, it must be installed with the arrow pointing up. It should be noted, the combustion air will actually be moving in a direction opposite of the arrow on the RF000142 coupling.
Alternatively a tee may be used in the combustion air intake pipe for the same purpose. If either option is used, a field supplied trapped drain tube, free-draining to proper condensate disposal location must be present. A loop in the drain tube can serve as a trap. The unused RF000142 drain fitting should be capped.
Insert flange. Cut 2 ½” long. R 000142F


######## GAS SUPPLY AND PIPING
The furnace rating plate includes the approved furnace gas input rating and gas types. The furnace must be equipped to operate on the type of gas applied. This includes any conversion kits required for alternate fuels and/or high altitude.
|CAUTION
| |---| |To prevent unreliable operation or equipment damage, the inlet gas supply pressure must be as specified on the unit rating plate with all other household gas fired appliances operating.|
Inlet gas supply pressures must be maintained within the ranges specified below. The supply pressure must be constant and available with all other household gas fired appliances operating. The minimum gas supply pressure must be maintained to prevent unreliable ignition. The maximum must not be exceeded to prevent unit overfiring.
|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE| |---|---|---| |Natural Gas|Minimum: 4.5" w.c.|Maximum: 10.0" w.c.| |Propane Gas|Minimum: 11.0" w.c.|Maximum: 13.0" w.c.|
################### High Altitude Derate
When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be applied. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range.
High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the product Specification Sheet or the Accessory Matrix in this Manual for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude (Natural, Propane gas, and/or Pressure Switch) kits.
Do not derate the furnace by adjusting the manifold pressure to a lower pressure than specified on the furnace rating plate. The combination of the lower air density and a lower manifold pressure will prohibit the burner orifice from drawing the proper amount of air into the burner. This may cause incomplete combustion, flashback, and possible yellow tipping.
In some areas the gas supplier may artificially derate the gas in an effort to compensate for the effects of altitude. If the gas is artificially derated, the appropriate orifice size must be determined based upon the BTU/ft3 content of the derated gas and the altitude. Refer to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and information provided by the gas supplier to determine the proper orifice size.
A different pressure switch may be required at high altitude regardless of the BTU/ft3 content of the fuel used. Refer to the product Specification Sheet or Technical Manual for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s pressure switch kits.
######## PROPANE GAS CONVERSION
|WARNING
| |---| |Possible property damage, personal injury or death may occur if the correct conversion kits are not installed. The appropriate kits must be applied tot ensure safe and proper furnace operation. All conversions must be performed by a qualified installer or service agency.|
This unit is configured for natural gas. The appropriate manufacturer’s propane gas conversion kit, must be applied for propane gas installations.
**9S9* models using a White-Rodgers 36J22 single stage valve use LPM-07 LP Conversion Kit.
######## GAS VALVE
This unit is equipped with a 24 volt gas valve controlled during furnace operation by the integrated control module. As shipped, the valve is configured for natural gas. The valve is field convertible for use with propane gas by using the appropriate propane gas conversion kit. Taps for measuring the gas supply pressure and manifold pressure are provided on the valve.
NOTE: The gas supply pressure on White-Rodgers “J” model gas valve, used on single stage furnaces, can be checked with a gas pressure test kit (Part #0151K00000S) available through our authorized distributors.
The gas valve has a manual ON/OFF control located on the valve itself. This control may be set only to the “ON” or “OFF” position. Refer to the Lighting Instructions Label or the “Putting the Furnace Into Operation” section of this manual or the installation instructions for use of this control during start up and shut down periods.
################### Gas Piping Connections
|WARNING
| |---| |To avoid possible unsatisfactory operation of equipment damage due to underfiring or equipment, use the proper size of natural/propane gas piping needed when running pipe from the meter/tank furnace.|
The gas piping supplying the furnace must be properly sized based on the gas flow required, specific gravity of the gas, and length of the run. The gas line installation must comply with local codes, or in their absence, with the latest edition of the National Fuel Gas Code, NFPA 54/ANSI Z223.1.
|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)|Natural Gas Capacity of Pipe In Cubic Feet of Gas Per Hour (CFH)| |---|---|---|---|---|---| |Length of Pipe in Feet|Nominal Black Pipe Size|Nominal Black Pipe Size|Nominal Black Pipe Size|Nominal Black Pipe Size|Nominal Black Pipe Size| |Length of Pipe in Feet|1/2"|3/4"|1"|1 1/4"|1 1/2"| |10|132|278|520|1050|1600| |20|92|190|350|730|1100| |30|73|152|285|590|980| |40|63|130|245|500|760| |50|56|115|215|440|670| |60|50|105|195|400|610| |70|46|96|180|370|560| |80|43|90|170|350|530| |90|40|84|160|320|490| |100|38|79|150|305|460|
(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on 0.60 Specific Gravity Gas)
CFH =
BTUH Furnace Input Heating Value of Gas (BTU/Cubic Foot)
To connect the furnace to the building’s gas piping, the installer must supply a ground joint union, drip leg, manual shutoff valve, and line and fittings to connect to gas valve. In some cases, the installer may also need to supply a transition piece from 1/2” pipe to a larger pipe size.
The following stipulations apply when connecting gas piping. Refer to the following figures for typical gas line connections to the furnace.
GAS PIPING CHECKS Before placing unit in operation, leak test the unit and gas connections.
|WARNING
| |---| |To avoid possibility of explosion or fire, never use a match or open flame to test for leaks.|
Check for leaks using an approved chloride-free soap and water solution, an electronic combustible gas detector, or other approved testing methods.
NOTE: Never exceed specified pressures for testing. Higher pressure may damage the gas valve and cause subsequent overfiring, resulting in heat exchanger failure. Disconnect this unit and shutoff valve from the gas supply piping system before pressure testing the supply piping system with pressures in excess of 1/2 psig (3.48 kPa). Isolate this unit from the gas supply piping system by closing its external manual gas shutoff valve before pressure testing supply piping system with test pressures equal to or less than 1/2 psig (3.48 kPa).
######## PROPANE GAS TANKS AND PIPING
|WARNING
| |---| |Propane gas is heavier than air and any leaking gas can settle in any low areas or confined spaces. To prevent property damage, personal injury, or death to fire or explosion caused by a propane gas leak, install a gas detection warning device.|
A gas detecting warning system is the only reliable way to detect a propane gas leak. Iron oxide (rust) can reduce the level of odorant in propane gas. Do not rely on your sense of smell. Contact a local propane gas supplier about installing a gas detecting warning system. If the presence of gas is suspected, follow the instructions on this page.
All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters, NBFU Manual 58.
For satisfactory operation, propane gas pressure must be 10 inch WC at the furnace manifold with all gas appliances in operation. Maintaining proper gas pressure depends on three main factors:
Complete information regarding tank sizing for vaporization, recommended regulator settings, and pipe sizing is available from most regulator manufacturers and propane gas suppliers.
Use pipe dope approved for use with L.P. gas. Refer to the following illustration for typical propane gas installations and piping.
5 to 15 PSIG (20 PSIG Max.)
First Stage Regulator
Continuous 11" W.C.
200 PSIG Maximum
Second Stage Regulator
Typical Propane Gas Installation
|WARNING
| |---| |If the gas furnace is installed in a basement, an excavated area or confined space, it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak.
• Since propane gas is heavier than air, any leaking gas can settle in any low areas or confined spaces.
• Propane gas odorant may fade, making the gas undetectable except with a warning device.
|
|WARNING
| |---| |An undetected gas leak will create a danger of explosion or fire. If the presence of gas is suspected, follow the instructions on the cover of this manual. Failure to do so could result in SERIOUS PERSONAL INJURY OR DEATH.|
|WARNING
| |---| |If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
- do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
|
Sizing Between First and Second Stage Regulator* Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting. Capacities in 1,000 BTU/hour.
|Pipe or Tubing Length Feet|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Nominal Pipe Size Schedule 40|Nominal Pipe Size Schedule 40| |---|---|---|---|---|---|---|---| |Pipe or Tubing Length Feet|3/8"|1/2"|5/8"|3/4"|7/8"|1/2"|3/4"| |10|730|1,700|3,200|5,300|8,300|3,200|7,500| |20|500|1,100|220|3,700|5,800|2,200|4,200| |30|400|920|2,000|2,900|4,700|1,800|4,000| |40|370|850|1,700|2,700|4,100|1,600|3,700| |50|330|770|1,500|2,400|3,700|1,500|3,400| |60|300|700|1,300|2,200|3,300|1,300|3,100| |80|260|610|1,200|1,900|2,900|1,200|2,600| |100|220|540|1,000|1,700|2,600|1,000|2,300| |125|200|490|900|1,400|2,300|900|2,100| |150|190|430|830|1,300|2,100|830|1,900| |175|170|400|780|1,200|1,900|770|1,700| |200|160|380|730|1,100|1,800|720|1,500|
To convert to capacities at 15 psig settings -multiply by 1.130 To convert to capacities at 5 psig settings -multiply by 0.879
Sizing Between Second or Second Stage Regulator & Appliance* Maximum Propane Capacities listed are based on 1/2" W.C. pressure drop at 11" W.C. setting. Capacities in 1,000 BTU/hour.
|Pipe or Tubing Length Feet|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Tubing Size, O.D. Type L|Nominal Pipe Size Schedule 40|Nominal Pipe Size Schedule 40|Nominal Pipe Size Schedule 40|Nominal Pipe Size Schedule 40|Nominal Pipe Size Schedule 40| |---|---|---|---|---|---|---|---|---|---|---| |Pipe or Tubing Length Feet|3/8"|1/2"|5/8"|3/4"|7/8"|1/2"|3/4"|1"|1-1/4"|1-1/2"| |10|39|92|199|329|501|275|567|1,071|2,205|3,307| |20|26|62|131|216|346|189|393|732|1,496|2,299| |30|21|50|107|181|277|152|315|590|1,212|1,858| |40|19|41|90|145|233|129|267|504|1,039|1,559| |50|18|37|79|131|198|114|237|448|913|1,417| |60|16|35|72|1,211|187|103|217|409|834|1,275| |80|13|29|62|104|155|89|185|346|724|1,066| |100|11|26|55|90|138|78|162|307|630|976| |125|10|24|48|81|122|69|146|275|567|866| |150|9|21|43|72|109|63|132|252|511|787| |200|8|19|39|66|100|54|112|209|439|665| |250|8|17|36|60|93|48|100|185|390|590|
*Data in accordance with NFPA pamphlet No. 54
######################### Propane Gas Piping Charts
When installing a propane storage tank, the contractor must consider proper tank sizing, safety, efficiency, ground characteristics and aesthetics. For a residential customer, the size may range from 100-1,000 gallons, depending on household use. Typically, a 500 gallon tank is ample for an average four-bedroom home. However, it is best to consult your local propane supplier to ensure the proper sizing for propane storage requirements. Determining the correct tank size for each household is a function of demand, economy, efficiency and convenience. It is a process that requires cooperation between the propane supplier and customer.
ELECTRICAL CONNECTIONS
|WARNING
| |---| |To avoid the risk of electrical shock, wiring to the unit must be properly polarized and grounded.|
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
|CAUTION
| |---| |Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.|
######## ELECTRICAL CONNECTIONS
################### Wiring Harness
The wiring harness is an integral part of this furnace. Wires are color coded for identification purposes. Refer to the wiring diagram for wire routings. If any of the original wire as supplied with the furnace must be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C. Any replacement wiring must be a copper conductor.
################### 115 Volt Line Connections
Before proceeding with electrical connections, ensure that the supply voltage, frequency, and phase correspond to that specified on the unit rating plate. Power supply to the furnace must be NEC Class 1, and must comply with all applicable codes. The furnace must be electrically grounded in accordance with local codes or, in their absence, with the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.
|WARNING
| |---| |HIGH VOLTAGE! To avoid personal injury or death due to electrical shock, disconnect electrical power before servicing or changing any electrical wiring.|
|Humidifier|1.0 Amp maximum at 120 VAC| |---|---| |Electronic Air Cleaner|1.0 Amp maximum at 120 VAC|
Use a separate fused branch electrical circuit containing properly sized wire, and fuse or circuit breaker. The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating plate. An electrical disconnect must be provided at the furnace location.
Connect hot, neutral, and ground wires as shown in the wiring diagram located on the unit’s blower door. Metal conduit is not considered a substitute for an actual ground wire to the unit. For direct vent applications, the cabinet opening to the junction box must be sealed air tight using either an UL approved bushing such as Heyco Liquid Tight or by applying non-reactive UL approved sealant to bushing.
Line polarity must be observed when making field connections. Line voltage connections can be made through either the right or left side panel. The furnace is shipped configured for a left side (right side for counterflows) electrical connection with the junction box located inside the burner compartment. To make electrical connections through the opposite side of the furnace, the junction box must be relocated to the other side of the burner compartment prior to making electrical connections.
To relocate the junction box, follow the steps shown in the Junction Box Relocation section.
|WARNING
| |---| |Edges of sheet metal holes may be sharp. Use gloves as a precaution when removing hole plugs.|
|WARNING
| |---| |To prevent personal injury or death due to electrical shock, disconnect electrical power before installing or servicing this unit.|
|WARNING
| |---| |HIGH VOLTAGE! To avoid the risk of injury, electrical shock or death, the furnace must be electrically grounded in accordance with the local codes or in their absence, with the latest edition of the National Electrical Code.|
|WARNING
| |---| |To avoid the risk of injury, electrical shock or death, the furnace must be electrically grounded in accordance with the local codes, or in their absence, with the latest edition of the National Electrical Code.|
115 Volt Line Voltage Connection of Accessories (Humidifier and Electronic Air Cleaner)
The furnace integrated control module is equipped with line voltage accessory terminals for controlling power to an optional field-supplied humidifier and/or electronic air cleaner.
Turn OFF power to the furnace before installing any accessories. Follow the humidifier or air cleaner manufacturers’ instructions for locating, mounting, grounding, and controlling these accessories. Accessory wiring connections are to be made through the 1/4” quick connect terminals provided on the furnace integrated control module. The humidifier hot terminal is identified as 120V HUM-H, its neutral terminal is identified as 120V HUM-N. The electronic air cleaner hot terminal is identified as EAC-H, its neutral terminal is identified as 120V EAC-N. All field wiring must conform to applicable codes. Connections should be made as shown. (See Figure 32)
If it is necessary for the installer to supply additional line voltage wiring to the inside of the furnace, the wiring must conform to all local codes, and have a minimum temperature rating of 105°C. All line voltage wire splices must be made inside the furnace junction box.
The integrated control module humidifier terminal 120V HUM-H is energized with 115 volts whenever the induced draft blower is energized. This terminal can also be used to provide 115 volt power to a humidifier transformer. The remaining primary transformer wire would be connected to the Line N on the control board. The integrated control module electronic air cleaner terminals EAC-H is energized with 115 volts whenever the circulator blower is energized.
NOTE: Wire routing must not to interfere with circulator blower operation, filter removal, or routine maintenance.
115 VAC EAC 115 VAC HUM

W R G C Y
################### Connection of 24 Volt Humidifier
The integrated control module single humidifier terminal “24 V HUM” is energized with 24 volts whenever the induced draft blower is energized. Connect the common side of the 24 volt humidifier to the “C” terminal of the thermostat terminal strip on the control board.

24V HUM Terminal is energized when pressure switch is closed
24 VOLT HUM. & HUMIDISTAT
W R G C Y
################### Junction Box Relocation
Line voltage connections can be made through either the right or left side panel. The furnace is shipped configured for a left side electrical connection. To make electrical connections through the opposite side of the furnace, the junction box must be relocated to the left side prior to making electrical connections. To relocate the junction box, perform the following steps.
IMPORTANT NOTE: Wire routing must not interfere with circulator blower operation, filter removal or routine maintenance.
To ensure proper unit grounding, the ground wire should run from the furnace ground screw located inside the furnace junction box all the way back to the electrical panel.
NOTE: Do not use gas piping as an electrical ground. To confirm proper unit grounding, turn off the electrical power and perform the following check.
This furnace is equipped with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing. Do not defeat this switch.
24 Volt Thermostat Wiring IMPORTANT NOTE: Wiring routing must not interfere with circulator blower operation, filter removal or routine maintenance.
Low voltage connections can be made through either the right or left side panel. Thermostat wiring entrance holes are located in the blower compartment. The following figure shows connections for a “heat/cool system”.
This furnace is equipped with a 40 VA transformer to facilitate use with most cooling equipment. Consult the wiring diagram, located on the blower compartment door, for further details of 115 Volt and 24 Volt wiring.
Thermostat Wiring Diagrams
YCGRW
ROOM THERMOSTAT
INTEGRATED FURNACE CONTROL MODULE
Y2Y/Y1CGRW
REMOTE COOLING UNIT (SINGLE STAGE)
YC
Thermostat - Single-Stage Heating with Single-Stage Cooling
ROOM THERMOSTAT
####### Y2
INTEGRATED FURNACE CONTROL MODULE
REMOTE COOLING UNIT (TWO STAGE)
Y1C
################# Y2
Thermostat - Single-Stage Heating with Two-Stage Cooling
|WARNING
| |---| |HIGH VOLTAGE! To avoid personal injury or death due to electrical shock, disconnect electrical power before servicing or changing any electrical wiring.|
################### Fossil Fuel Applications
This furnace can be used in conjunction with a heat pump in a fossil fuel application. A fossil fuel application refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to determine the most cost efficient means of heating (heat pump or gas furnace).
A heat pump thermostat is required to properly use a single-stage furnace in conjunction with a heat pump. Refer to the fossil fuel kit installation instructions for additional thermostat requirements.
Strictly follow the wiring guidelines in the fossil fuel kit installation instructions. All furnace connections must be made to the furnace two-stage integrated control module and the “FURNACE” terminal strip on the fossil fuel control board.
################### Twinning
Two furnaces of the same model may be twinned. The integrated control board has a 3/16” terminal labeled “TWIN” located beside the low voltage thermostat connection strip. Twinning allows simultaneous operation of two furnaces and forces the indoor blower motors of each furnace to operate synchronously into a common duct system. Using the twinning function will require only field installed wiring with no external kits or parts. The staging and speed tap options must be set the same on both furnaces.
NOTE: Each furnace must be connected to it’s own 115 VAC power supply. The L1 connection to each furnace must be in phase (connected to circuit breakers on the same 115 VAC service panel phase leg). To verify that the furnaces are in phase, check from L1 to L1 on each furnace with a voltmeter. If the furnaces are in phase, the voltage between both furnaces will be ZERO.
Y2Y/Y1CGRW
|TWIN|TWIN| |---|---| | | | |TWIN|TWIN|
Y2Y/Y1CGRW
Y2Y/Y1CGRW
ROOM THERMOSTAT
COND UNIT CONTACTOR
COND UNIT CONTACTOR
|CAUTION
| |---| |To prevent unreliable operation or equipment damage, the gas manifold pressure must be as specified on the unit rating plate. Only minor adjustments should be made by adjusting the gas valve pressure regulator.|
|WARNING
| |---| |Possible property damage, personal injury or death may occur if the correct conversion kits are not installed. The appropriate kits must be applied tot ensure safe and proper furnace operation. All conversions must be performed by a qualified installer or service agency.|
######## GAS SUPPLY AND PIPING
|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE| |---|---|---| |Natural Gas|Minimum: 4.5" w.c.|Maximum: 10.0" w.c.| |Propane Gas|Minimum: 11.0" w.c.|Maximum: 13.0" w.c.|
The furnace rating plate includes the approved furnace gas input rating and gas types. The furnace must be equipped to operate on the type of gas applied. This includes any conversion kits required for alternate fuels and/or high altitude. Inlet gas supply pressures must be maintained within the ranges specified in the following table. The supply pressure must be constant and available with all other household gas fired appliances operating. The minimum gas supply pressure must be maintained to prevent unreliable ignition. The maximum must not be exceeded to prevent unit overfiring.
|WARNING
| |---| |To avoid possible unsatisfactory operation of equipment damage due to underfiring or equipment, use the proper size of natural/propane gas piping needed when running pipe from the meter/tank furnace.|
################### Furnace Startup
NOTE: This furnace is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.
Gas Heat Sequence of Operation Call for Heat
Heating Mode Speed Selection To change the main blower speed in HEATING mode, follow the following steps:
NOTE: Always refer to the Heating Chart to choose from available heating speeds
|THERMOSTAT CALL
|AVAILABLE SPEEDS| |---|---| |W/W1
|F01| |W/W1
|F02 (DEFAULT)| |W/W1
|F03| |W/W1
|F04|
Heating Speed Table for 1 Stage IFC
Continuous Fan Mode Speed Selection To change the main blower speed in circulation mode, follow the following steps:
|THERMOSTAT CALL
|AVAILABLE SPEEDS
| |---|---| |G
|F01 (DEFAULT)| |G
|F02| |G
|F03| |G
|F04| |G
|F05| |G
|F06| |G
|F07| |G
|F08| |G
|F09|
Circulation Speed Table Cooling Mode Sequence of Operation Low Stage Cooling Mode Sequence:
On a call for low stage cooling, the Y/Y1 or Y/Y1 and G thermostat contacts close signaling the furnace control board with 24 VAC on Y/Y1 or Y/Y1 and G terminals.
################### 2nd Stage Cooling Mode Sequence:
On a call for 2nd stage cooling, the Y2 or Y2 and G thermostat contacts close signaling the furnace control board with 24 VAC on Y2 or Y2 and G terminals.
Cooling Mode Speed Selection To change the main blower speed in COOLING mode, follow the following steps:
|THERMOSTAT CALL
|AVAILABLE SPEEDS| |---|---| |Y/Y1
|F01| |Y/Y1
|F02| |Y/Y1
|F03| |Y/Y1
|F04 (DEFAULT)| |Y/Y1
|F05| |Y/Y1
|F06|
|Y/Y1
|F07| |Y/Y1
|F08| |Y/Y1
|F09|
Single-Stage Cooling Speed Table for 2 Stage IFC
|THERMOSTAT CALL
|AVAILABLE SPEEDS| |---|---| |Y2
|F01| |Y2
|F02| |Y2
|F03| |Y2
|F04| |Y2
|F05 (DEFAULT)| |Y2
|F06| |Y2
|F07| |Y2
|F08| |Y2
|F09|
Two-Stage Cooling Speed Table for 2 Stage IFC Furnace Shutdown
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
######## MAINTENANCE
Improper filter maintenance is the most common cause of inadequate heating or cooling performance. Filters should be cleaned (permanent) or replaced (disposable) every two months or as required. It is the owner’s responsibility to keep air filters clean. When replacing a filter, it must be replaced with a filter of the same type and size.
######## FILTER REMOVAL
Depending on the installation, differing filter arrangements can be applied. Filters can be installed in the central return register, the bottom of the blower compartment (upflow only), a side panel external filter rack kit (upflow only), or the ductwork above a counterflow furnace. A media air filter or electronic air cleaner can be used as an alternate filter. The filter sizes given in the Product Design section of this manual or the product Specification Sheet must be followed to ensure proper unit performance. Refer to the following information for removal and installation of filters.
######## FILTER REMOVAL PROCEDURE
######## FLAME SENSOR (QUALIFIED SERVICER ONLY)
Under some conditions, the fuel or air supply can create a nearly invisible coating on the flame sensor. This coating acts as an insulator, causing a drop in the flame sensing signal. If this occurs, a qualified servicer must carefully clean the flame sensor with steel wool. After cleaning, the flame sensor output should be as listed on the specification sheet.
######## BURNERS
|WARNING
| |---| |HIGH VOLTAGE Electrical components are contained in both compartments. To avoid electrical shock, injury or death, do not remove any internal compartment covers or attempt any adjustment. Contact a qualified service agent at once if an abnormal flame appearance should develop.|
Periodically during the heating season make a visual check of the burner flames. Turn the furnace on at the thermostat. Wait a few minutes since any dislodged dust will alter the normal flame appearance. Flames should be stable, quiet, soft and blue with slightly orange tips. They should not be yellow. They should extend directly outward from the burner ports without curling downward, floating or lifting off the ports.
################### Media Air Filter or Electronic Air Cleaner Removal Follow the manufacturer’s directions for service.
Horizontal Unit Filter Removal Filters in horizontal installations are located in the central return register.
Check the burner flames for:
######## INDUCED DRAFT AND CIRCULATION BLOWERS
The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer. No further lubrication is required. Check motor windings for accumulation of dust which may cause overheating. Clean as necessary.
######## CONDENSATE DRAINAGE SYSTEM (QUALIFIED SERVICER ONLY)
The drain tubes, standpipe, and field supplied drain line must be checked annually and cleaned as often as necessary to ensure proper condensate drainage.
Burner Flame
TEST EQUIPMENT Proper test equipment for accurate diagnosis is as essential as regular hand tools.
The following is a must for every service technician and service shop.
Other recording type instruments can be essential in solving abnormal problems, however, in many instances they may be rented from local sources.
Proper equipment promotes faster, more efficient service and accurate repairs resulting in fewer call backs.
################### HEATING PERFORMANCE TEST
Before attempting to diagnose an operating fault code, run a Heating Performance Test to determine if the heating system is performing within 5% of the BTU input found on the rating plate of the unit being tested. To conduct a heating performance test, the BTU input to the unit must be calculated (see Clocking a Gas Meter). Before clocking a gas meter, contact your local utility to provide the caloric value (BTU content) of the natural gas in the area.
It is also important to confirm the airflow (CFM) is within the temperature rise range (see Airflow Data in spec sheet) and external static pressure range (approximately 0.5” water column). How-to instructions can be found in the service manual under Checking External Static Pressure and Checking Temperature Rise.
################### CLOCKING A GAS METER
##################### 1 1
################## In this example we are using the one cubic foot dial on the gas meter
CUBIC FEET
One
TABLE 1
|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR|GAS RATE -- CUBIC FEET PER HOUR| |---|---|---|---|---|---|---|---|---|---|---|---| |Seconds for One Revolution|Size of Test Dial|Size of Test Dial|Size of Test Dial|Size of Test Dial|Size of Test Dial|Seconds for One Revolution|Size of Test Dial|Size of Test Dial|Size of Test Dial|Size of Test Dial|Size of Test Dial| |Seconds for One Revolution|1/4 cu/ft|1/2 cu/ft|1 cu/ft|2 cu/ft|5 cu/ft|Seconds for One Revolution|1/4 cu/ft|1/2 cu/ft|1 cu/ft|2 cu/ft|5 cu/ft| |10|90|180|360|720|1800|36|25|50|100|200|500| |11|82|164|327|655|1636|37|--|--|97|195|486| |12|75|150|300|600|1500|38|23|47|95|189|474| |13|69|138|277|555|1385|39|--|--|92|185|462| |14|64|129|257|514|1286|40

|22|45|90

|180|450| |15|60|120|240|480|1200|41|--|--|--|176|439| |16|56|113|225|450|1125|42|21|43|86|172|429| |17|53|106|212|424|1059|43|--|--|--|167|419| |18|50|100|200|400|1000|44|--|41|82|164|409| |19|47|95|189|379|947|45|20|40|80|160|400| |20|45|90|180|360|900|46|--|--|78|157|391| |21|43|86|171|343|857|47|19|38|76|153|383| |22|41|82|164|327|818|48|--|--|75|150|375| |23|39|78|157|313|783|49|--|--|--|147|367| |24|37|75|150|300|750|50|18|36|72|144|360| |25|36|72|144|288|720|51|--|--|--|141|355| |26|34|69|138|277|692|52|--|--|69|138|346| |27|33|67|133|265|667|53|17|34|--|136|340| |28|32|64|129|257|643|54|--|--|67|133|333| |29|31|62|124|248|621|55|--|--|--|131|327| |30|30|60|120|240|600|56|16|32|64|129|321| |31|--|--|116|232|581|57|--|--|--|126|316| |32|28|56|113|225|563|58|--|31|62|124|310| |33|--|--|109|218|545|59|--|--|--|122|305| |34|26|53|106|212|529|60|15|30|60|120|300| |35|--|--|103|206|514| | | | | | |
Locate 40 seconds for one revolu on in the chart below
Then locate the 1 cu dial column and select the corresponding CFH from the 40 seconds for one revolu on row
TABLE 2
3600 is used as there are 60 seconds in a minute and 60 minutes in an hour. 60x60=3600
################### BTU/HR Calculation Example:
The unit being tested takes 40 seconds for the 1 cubic foot dial to make one complete revolution. Using the chart, this translates to 90 cubic feet per hour. Based upon the assumption that one cubic foot of natural gas has 1,025 BTU’s (Check with your local utility for actual BTU content), the calculated input is 92,250 BTU’s per hour.
Furnace Nameplate Input in this example: 90,000 BTU/HR Calculated Gas Input in this example: 92,250 BTU/HR This example is within the 5% tolerance input and does not need adjustment.
|CAUTION
| |---| |Always connect a manometer to the outlet tap at the gas valve before adjusting the pressure regulator. In no case should the final manifold pressure vary more than plus or minus .2 inches water column from 3 inches water column for natural gas.|
A properly operating unit must have the BTU per hour input and CFM of air, within the limits shown to prevent short cycling of the equipment. As the external static pressure goes up, the temperature rise will also increase. Consult the proper tables for temperature rise limitation.
|CAUTION
| |---| |Always connect a manometer to the outlet tap at the gas valve before adjusting the pressure regulator. In no case should the final manifold pressure vary more than plus or minus .3 inches water column from 3.5 inches water column for natural gas or 10 inches water column for propane gas.|
Since normally propane gas is not installed with a gas meter, clocking will be virtually impossible. The gas orifices used with propane are calculated for 2500 BTU per cubic foot gas and with proper inlet pressures and correct piping size, full capacity will be obtained.
With propane gas, no unit gas valve regulator is used; however, the second stage supply line pressure regulator should be adjusted to give 10” water column with all other gas consuming appliances running.
The dissipation of the heat transferred to the heat exchanger is now controlled by the amount of air circulated over its surface.
The amount (CFM) of air circulated is governed by the external static pressure in inches of water column of duct work, cooling coil, registers, etc., applied externally to the unit versus the motor speed tap (direct drive) or pulley adjustments of the motor and blower (belt drive).
A properly operating unit must have the BTU per hour input and CFM of air, within the limits shown to prevent short cycling of the equipment. As the external static pressure goes up, the temperature rise will also increase. Consult the proper tables for temperature rise limitation.
|*M9S92 Pressure Switch Trip Points And Usage Chart|*M9S92 Pressure Switch Trip Points And Usage Chart|*M9S92 Pressure Switch Trip Points And Usage Chart|*M9S92 Pressure Switch Trip Points And Usage Chart|*M9S92 Pressure Switch Trip Points And Usage Chart|*M9S92 Pressure Switch Trip Points And Usage Chart| |---|---|---|---|---|---| |Model|Coil Cover Set Point on Pressure Fall (PF) W.C.|Coil Cover Max Make On Pressure Rise W.C.|ID Blower Set Point on Pressure Fall (PF) W.C.|ID Blower Max Make On Pressure Rise W.C.|ID Blower Coil Cover Pressure Switch Assembly Part #| |*M9S920403ANAA|- 0.10 ± .05|-0.25|- 0.20 ± .05|-.035|0130F00641| |*M9S920603BNAA|- 0.10 ± .05|-0.25|- 1.20 ± .05|-1.41|0130F00480| |*M9S920803BNAA|- 0.10 ± .05|-0.25|- 0.97 ± .05|-1.12|0130F00479| |*M9S920804CNAA|- 0.10 ± .05|-0.25|- 1.20 ± .05|-1.41|0130F00480| |*M9S920805CNAA|- 0.10 ± .05|-0.25|- 1.20 ± .05|-1.20|0130F00480| |*M9S921004CNAA|- 0.10 ± .05|-0.25|- 0.97 ± .05|-1.12|0130F00479| |*M9S921005CNAA|- 0.10 ± .05|-0.25|- 0.97 ± .05|-1.12|0130F00479| |*M9S921205DNAA|- 0.10 ± .05|-0.25|- 1.20 ± .05|-1.41|0130F00480| | | | | | | |
|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart|*M9S96 / *C9S96 Pressure Switch Trip Points And Usage Chart| |---|---|---|---|---|---| |Model|Coil Cover Set Point on
Pressure Fall (PF) W.C.|Coil Cover Max Make On Pressure Rise W.C.|ID Blower Set Point on
Pressure Fall (PF) W.C.|ID Blower Max Make On Pressure Rise W.C.|ID Blower Coil Cover Pressure Switch Assembly Part #| |*M9S960403ANAA|- 0.10 ± .05|- 0.25|- 0.35 ± .05|- 0.50|0130F00642| |*M9S960603BNAA|- 0.10 ± .05|- 0.25|- 1.49 ± .07|- 1.70|0130F00478|
|*M9S960803BNAA|- 0.10 ± .05|- 0.25|- 1.27 ± .07|- 1.48|0130F00477| |*M9S960804CNAA|- 0.10 ± .05|- 0.25|- 1.27 ± .07|- 1.48|0130F00477| |*M9S960805CNAA|- 0.10 ± .05|- 0.25|- 1.27 ± .07|-1.48|0130F00477| |*M9S961004CNAA|- 0.10 ± .05|- 0.25|- 1.27 ± .07|- 1.48|0130F00477| |*M9S961205DNAA|- 0.10 ± .05|- 0.25|- 0.85 ± .05|- 1.00|0130F00476| | | | | | | | |*C9S960403BNAA|- 0.08 ± .04|- 0.16|- 1.49 ± .07|- 1.70|0130F00484| |*C9S960603BNAA|- 0.10 ± .05|- 0.25|- 1.49 ± .07|- 1.70|0130F00477| |*C9S960804CNAA|- 0.10 ± .05|- 0.25|- 1.49 ± .07|- 1.70|0130F00477| |*C9S961005CNAA|- 0.10 ± .05|- 0.25|- 1.49 ± .07|- 1.70|0130F00477| |*C9S961205CNAA|- 0.10 ± .05|- 0.25|- 0.85 ± .05|- 1.00|0130F00476|
As more and more electronics are introduced to the Heating Trade, Polarization of incoming power and phasing of primary to secondary voltage on transformers becomes more important.
Polarization has been apparent in the Appliance industry since the introduction of the three prong plug, however, the Heating Industry does not use a plug for incoming power, but is hard wired.
Some of the electronic boards being used today, with flame rectification, will not function properly and/or at all without polarization of incoming power. Some also require phasing between the primary and secondary sides of step-down transformers.
We recommend that these two items be checked during normal installation and/or service calls. See as follows:
INCOMING POWER
120.00 0.00
GND
GND
THIS IS L1 OR THE HOT POWER LEG
THIS IS THE COMMON OR NEUTRAL LEG
######################### CHECKING FOR PHASING - PRIMARY TO SECONDARY OF UNMARKED TRANSFORMERS*
METER READS 120 VOLTS
METER READS 24 VOLTS
. .
TRANSFORMER
LINE VOLTAGE (NEUTRAL)
GND
| | | | |---|---|---| | | | | | | | |
C
R
LINE VOLTAGE L1 (HOT)
.
GND
N
C
R
L1
.
READS 96 VOLTS - IN PHASE
GND
N
C
R
L1
.
READS 144 VOLTS - OUT OF PHASE
If meter reads approximately 96 volts - the primary to secondary are in phase - if reads approximately 144 volts out of phase
*NOTE: For flame rectification the common side of the secondary voltage (24 V) is cabinet grounded. If you were to bench test a transformer the primary neutral and secondary common must be connected together for testing purposes.
ND
G
C
NEUTRAL
24 V 120 V
R
L1
PHASING SYMBOL
These then should be wired to the furnace accordingly.
Some transformers will display phasing symbols as shown in the illustration to the left to assist in determining proper transformer phasing.
Checking for polarization and phasing should become a habit in servicing. Let's start now.
################ CHECKING VOLTAGE
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
With Power ON:
|WARNING
| |---| |Line Voltage now present.|
and neutral connections. NOTE: To energize the furnace, the Door Interlock Switch must be engaged at this point.
CHECKING WIRING
|WARNING
| |---| |Disconnect ALL power before servicing.|
######## CHECKING THERMOSTAT, WIRING
|WARNING
| |---| |Disconnect ALL power before servicing.|
With Power On (and Door Interlock Switch closed):
|WARNING
| |---| |Line Voltage now present.|
################ CHECKING TRANSFORMER AND CONTROL CIRCUIT
A step-down transformer 120 volt primary to 24 volt secondary, 40 VA (Heating and Cooling Models) supplies ample capacity of power for either operation.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
With Power On (and Door Interlock Switch closed):
|WARNING
| |---| |Line Voltage now present.|
################ CHECKING AIR CIRCULATOR BLOWER MOTOR (MULTI-SPEED ECM MOTOR)
|WARNING
| |---| |Disconnect ALL power before servicing.|
Green ground wire connected to cabinet ground. The control harness has: Blue wire connected to T1 on the control board. Red wire connected to T2 on the control board. Orange wire connected to T3 on the control board. Black wire connected to T4 on the control board. Yellow wire connects to T5 on control board.
The multi-speed ECM motor requires a line voltage power supply (black connected to CIRC H and white connected to neutral on the control board) as well as a signal on one of the speed taps (T1-T5).
The speed tap voltage is A.C. and can vary which tap is energized depending on DIP switch selection. The voltage reading from any one of the speed taps is referenced between the female COM terminal next to the speed taps on the control board. From COM to T1 or T2, T3, T4, T5 you should read 24 VAC on the low voltage speed taps.
|Motor Tap Identification|Motor Tap Identification|Motor Tap Identification| |---|---|---| |CONNECTOR ID|DESCRIPTION|CONNECTOR VOLTAGE| |L|LINE, L1|LINE, L1| |G|GROUND|CHASSIS GROUND| |N|LINE, L2|LINE, L2| |C|SIGNAL COMMON|24VAC COMMON| |1|TAP 1|24VAC| |2|TAP 2|24VAC| |3|TAP 3|24VAC| |4|TAP 4|24VAC| |5|TAP 5|24VAC|
################ CHECKING DUCT STATIC
The maximum and minimum allowable external static pressures are found in the specification section. These tables also show the amount of air being delivered at a given static by a given motor speed or pulley adjustment.
The furnace motor cannot deliver proper air quantities (CFM) against statics other than those listed.
Too great of an external static pressure will result in insufficient air that can cause excessive temperature rise, resulting in limit tripping, etc. Whereas not enough static may result in motor overloading.
To determine proper air movement, proceed as follows:
NOTE: Both readings may be taken simultaneously and read directly on the manometer if so desired. If an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace, the readings must also include theses components, as shown in the following drawing.
If the total external static pressure exceeds the minimum or maximum allowable statics, check for closed dampers, registers, undersized and/or oversized poorly laid out duct work.

########## .
################ Checking Static Pressure CHECKING TEMPERATURE RISE
The more air (CFM) being delivered through a given furnace, the less the rise will be; so the less air (CFM) being delivered, the greater the rise. The temperature rise should be adjusted in accordance to a given furnace specifications and its external static pressure. An incorrect temperature rise may result in condensing in or overheating of the heat exchanger. An airflow and temperature rise table is provided in the blower performance specification section. Determine and adjust temperature rise as follows:
SUPPLY AIR
RETURN AIR
Checking Temperature Rise
################ CHECKING PRIMARY LIMIT CONTROL
#################### Primary limit controls are nonadjustable, automatic reset, bi-metal type limit control. Refer to the following drawing for the location of the primary limit.
######################## PRIMARY LIMIT CONTROL
| | | | | | |---|---|---|---|---| | | | | | |
| | | |---|---| | | | | | | | | | | | | | | |
| | | |---|---| | | |
Primary Limit Control Location
The following drawing illustrates the style of limit switches used on the 90% furnaces.
ENCLOSED DISK
| | | | |---|---|---| | | | | | | | | | | | | | | | | | | | |
| | | | |---|---|---| | | | | | | | | | | | | | | | | | | | |
| | | |---|---|
FRONT VIEW SIDE VIEW
Primary Limit Control Style (90% Furnaces)
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
######
RED RESET BUTTON
COLOR IDENTIFYING
Testing Primary Limit Control
#####
COLOR IDENTIFYING
TAB
Testing Primary Limit Control (90% Furnaces)
To aid in identifying these controls, refer to the Primary Limit Charts in furnace Technical Manual for part number, temperature setting and color(s) code.
Manual Reset Auxiliary Limit Located in Blower Deck
The 90% single-stage upflow furnaces use two auxiliary limit switch for control of high temperatures within the furnace or duct work. This control is preset, nonadjustable and auto reset. The control is located in the blower compartment of the furnace on the blower deck, as shown in the following illustration.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
|WARNING
| |---| |To avoid possible fire, only reset the auxiliary limit control once. If it should open a second time, a qualified servicer must determine why the auxiliary limit opened before resetting again.|
To aid in identifying these controls, color coded labels are attached to the back of the controls. Refer to the Auxiliary Limit Charts in furnace Technical Manual for color codes and temperature settings.
|WARNING
| |---|
|Do not bypass any safety circuit.|
################ CHECKING FLAME ROLLOUT CONTROL
A temperature activated manual reset control is mounted to the manifold assembly on 90% furnaces, as shown in the following illustrations.
Should read continuous unless heat exchanger temperature is above limit control setting. If not as above, replace the control.
FLAME ROLLOUT SWITCHES
| | | |---|---| | | | | | | | | | | | | | | |
| | | |---|---| | | |
Flame Rollout Switch Location
The control is designed to open should a flame roll out oc control opens, the air circulation blower will run continuously. On single-stage models, the ignition control diagnostic light will flash (6) six times indicating a trip of the rollout switch or an open control board fuse.
To aid in identifying these controls, color-coded labels have been affixed to the back of these controls. Refer to the Rollout Limit Charts in furnace Technical Manual for temperature settings and color codes.
|WARNING
| |---| |Line Voltage now present.|
The servicer should reset the ignition control by opening and closing the thermostat circuit. Then look for the ignitor glowing which indicates there is power to the ignition control.
Measure the voltage between each side of the rollout control and ground while the ignition control tries to power the gas valve.
RED RESET BUTTON
COLOR IDENTIFYING
Checking Flame Rollout Switch
################ INDUCED DRAFT BLOWER MOTOR
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
################ CHECKING GAS VALVE (Redundant)
A combination redundant operator type gas valve which provides all manual and automatic control functions required for gas fired heating equipment is used.
The valve provides control of main burner gas flow, pressure regulation, and 100 percent safety shut-off.
|WARNING
| |---| |Disconnect ALL power before servicing.|
Single stage gas valves should be tested on the furnace with 24 VAC connected to the gas valve and manometers reading supply line and manifold pressures.
################ CHECKING MAIN BURNERS
The main burners are used to provide complete combustion of various fuels in a limited space, and transfer this heat of the burning process to the heat exchanger.
Proper ignition, combustion, and extinction are primarily due to burner design, orifice sizing, gas pressure, primary and secondary air, vent and proper seating of burners.
Burners have been redesigned for 34.5” chassis furnaces. Overall length and width dimensions remain the same as 40” model burners. The burners used 34.5” models have burner head insert with larger diameter center hole and a larger number of surrounding holes.
12X Ø.125
.025 .002 (CARRYOVER SLOT WIDTH)
±
16X
.125 x .030 MIN SLOT
Ø.562
Beckett Burner
|WARNING
| |---| |Disconnect ALL Gas and Electrical Power Supply.|
In checking main burners, look for signs of rust, oversized and undersized carry over ports restricted with foreign material, etc, refer to previous drawing. Burner cross-over slots should not be altered in size.
################### CHECKING ORIFICES
Single stage furnaces are factory equipped with #45 gas orifices.
Orifices should be treated with care in order to prevent damage. They should be removed and installed with a box-end wrench in order to prevent distortion. In no instance should an orifice be peened over and redrilled. This will change the angle or deflection of the vacuum effect or entraining of primary air, which will make it difficult to adjust the flame properly.
|WARNING
| |---| |Disconnect ALL Gas and Electrical Power Supply.|
A
GAS STREAM B
The length of Dimension “A” determines the angle of Gas Stream “B”.
DENT OR BURR
GAS STREAM B
A dent or burr will cause a severe deflection of the gas stream.
################ CHECKING GAS PRESSURE Gas Supply Pressure Measurement
|CAUTION
| |---| |To prevent unreliable operation or equipment damage, the inlet gas supply pressure must be as specified on the unit rating plate with all other household gas fired appliances operating.|
Gas inlet and manifold pressures should be checked and adjusted in accordance to the type of fuel being consumed. The line pressure supplied to the gas valve must be within the range specified below. The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fitting installed in the gas piping drip leg. The supply pressure must be measured with the burners operating. To measure the gas supply pressure, use the following procedure.
|WARNING
| |---| |Disconnect electrical power and shut off gas supply.|
NOTE: At either location, a hose fitting must be installed prior to making the hose connection.
NOTE: Use adapter kit #0151K00000S to measure gas pressure on White-Rodgers 36G22 gas valves.

.
Measuring Inlet Gas Pressure (Alternate Method)
|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE|INLET GAS SUPPLY PRESSURE| |---|---|---| |Natural Gas|Minimum: 4.5" w.c.|Maximum: 10.0" w.c.| |Propane Gas|Minimum: 11.0" w.c.|Maximum: 13.0" w.c.|
If supply pressure differs from above, make necessary adjustments to pressure regulator, gas piping size, etc., and/or consult with local gas utility.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or changing any electrical wiring. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
################ Gas Manifold Pressure Measurement and Adjustment
|CAUTION
| |---| |To prevent unreliable operation or equipment damage, the gas manifold pressure must be as specified on the unit rating plate. Only minor adjustments should be made by adjusting the gas valve pressure regulator.|
NOTE: Use adapter kit #0151K00000S to measure gas pressure on White-Rodgers 36J22 gas valves.
Only small variations in gas pressure should be made by adjusting the gas valve pressure regulator. The manifold pressure must be measured with the burners operating. To measure and adjust the manifold pressure, use the following procedure.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL electrical power and shut off gas supply before servicing or installing.|
|WARNING
| |---| |Line Voltage now present.|
|Manifold Gas Pressure|Manifold Gas Pressure| |---|---| |Natural Gas|3.5" w.c.| |Propane Gas|10.0" w.c.|
The final manifold pressure must not vary more than ± 0.3“‘ w.c. from the above specified pressures. Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power and shut off gas supply before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
Gas Valve On/Off Selector Switch
Inlet Pressure Tap
| | | | |---|---|---| | | | |
INLETOUTLET
Pressure Regulator Adjustment (Under Cap Screw)
Outlet Pressure Tap
######################### White-Rodgers Model 36J22 (Single-Stage)
|Manifold Gas Pressure|Manifold Gas Pressure|Manifold Gas Pressure|Manifold Gas Pressure| |---|---|---|---| |Gas|Rate|Range|Nominal| |Propane Gas|High Stage|9.7 to 10.3" w.c.|10.0" w.c.| |Propane Gas|Low Stage|5.7 to 6.3" w.c.|6.0" w.c.|
################ CHECKING HOT SURFACE IGNITOR
Single stage furnaces use a 115 volt silicon carbide igniter (p/n 0130F00008) with 17-second warm up time.
|WARNING
| |---|
|Disconnect ALL power before servicing.|
|WARNING
| |---| |Line Voltage now present.|
################ CHECKING FOR FLASHBACK
Flashback will also cause burning in the burner venturi, but is caused by the burning speed being greater than the gasair flow velocity coming from a burner port.
Flashback may occur at the moment of ignition, after a burner heats up or when the burner turns off. The latter is known as extinction pop.
Since the end results of flashback and delayed ignition can be the same (burning in the burner venturi) a definite attempt should be made to determine which has occurred.
If flashback should occur, check for the following:
################ CHECKING PRESSURE SWITCH
The pressure control is a safety device to prevent the combustion cycle from occurring with inadequate venting caused by a restricted or blocked vent pipe.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
With a call for heat and the inducer running, check across the pressure switch contacts with an ohm meter. If the contacts are not closed, compare the negative reading on the manometer with the rating on the pressure switch to determine whether the switch is defective or if the negative pressure is inadequate to close the switch.
INDUCED DRAFT BLOWER PRESSURE SWITCH
|1/4" TEE
HOSE|1/4" TEE
HOSE| |---|---|
| | |
PRESSURE SWITCH
OPEN TO ATMOSPHERE
COIL COVER PRESSURE SWITCH

-.
INDUCED DRAFT BLOWER
HOSE TO INDUCED DRAFT BLOWER TAP
Blower Pressure Switch Negative Pressure Measurement
################ HIGH ALTITUDE APPLICATION (USA)
A high altitude kit is required for installations above 7,000 ft. Refer to the accessory matrix in this manual to determine the proper natural gas and LP gas high altitude kit for your furnace.
################ CHECKING FOR DELAYED IGNITION
Delayed ignition is a delay in lighting a combustible mixture of gas and air which has accumulated in the combustion chamber.
Furnace design makes this extremely unlikely unless safety controls have been by-passed or tampered with. Never bypass or alter furnace controls.
If delayed ignition should occur, the following should be checked:
################ CHECKING INTEGRATED IGNITION CONTROL BOARDS
NOTE: Failure to earth ground the furnace, reversing the neutral and hot wire connection to the line (polarity), or a high resistance connection in the neutral line may cause the control to lockout due to failure to sense flame.
|WARNING
| |---| |To avoid the risk of electrical shock, wiring to the unit must be properly polarized and grounded. Disconnect power before performing service listed below.|
The ground wire must run from the furnace all the way back to the electrical panel. Proper grounding can be confirmed by disconnecting the electrical power and measuring resistance between the neutral (white) connection and the burner closest to the flame sensor. Resistance should be less than 2 ohms.
The ignition control is a combination electronic and electromechanical device and is not field repairable. Complete unit must be replaced.
|WARNING
|
|---| |Line Voltage now present.|
These tests must be completed within a given time frame due to the operation of the ignition control.
The ignition control is capable of diagnosing many furnace failures to help in troubleshooting. The trial for ignition period is 4 seconds.
The indicator light/display may be viewed by looking through the sight glass in the blower compartment door. If the blower compartment door is removed, failure to hold the door switch closed while removing the blower compartment door will result in the loss of the stored failure code. In most cases recycling the ignition control will result in the same failure code originally displayed.
|WARNING
| |---| |Line Voltage now present.|
These tests must be completed within a given time frame due to the operation of the ignition control.
################ CHECKING FLAME SENSOR
A flame sensing device is used in conjunction with the ignition control module to prove combustion. If proof of flame is not present the control will de-energize the gas valve and “retry” for ignition or lockout.
|WARNING
| |---| |HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
|WARNING
| |---| |Line Voltage now present.|
NOTE: Contaminated fuel or combustion air can create a nearly invisible coating on the flame sensor. This coating works as an insulator causing a loss in the flame sense signal. If this situation occurs the flame sensor must be cleaned with steel wool.
|WARNING
| |---|
|HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.|
|CAUTION
| |---| |If you must handle the igniter, handle with care. Touching the igniter body with bare fingers, rough handling, or vibration could result in early ingitor failure. Only a qualified servicer should ever handle the igniter.|
################ ANNUAL INSPECTION
The furnace should be inspected by a qualified installer, or service agency at least once per year. This check should be performed at the beginning of the heating season. This will ensure that all furnace components are in proper working order and that the heating system functions appropriately. Pay particular attention to the following items. Repair or service as necessary.
|WARNING
| |---| |Never operate furnace without a filter installed as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage, and possible fire.|
Filters must be used with this furnace. Filters do not ship with these furnaces but must be provided by the installer for proper furnace operation.
Remember that dirty filters are the most common cause of inadequate heating or cooling performance.
1 STAGE STATUS CODES
|Menu Description|LED Display|LED Display|Notes| |---|---|---|---| |Menu Description|Main Menu|Option Menu|Notes| |Active Alaram menu| |xx|( xx: code numbers )| |Last 6 Faults||xx|( xx: code numbers )| |Code Release Number||CR Number| | |Reset to Factory Default| |yes, no| | |Blower Speed for Continous Fan Mode||xx|( xx: Blower Speed Number F01, F02.. )| |Blower Speed for 1st Stage Compressor Mode||xx|( xx: Blower Speed Number F01, F02.. )| |Blower Speed for 2nd Stage Compressor Mode||xx|( xx: Blower Speed Number F01, F02.. )| |Cool On Delay||Delay, Seconds|Default set at 7 Secs, Adjustments can be made in 7 Secs increments from 0 to 35 Secs| |Cool Off Delay| |Delay, Seconds|Default set at 65 Secs, Adjustments can be made in 5 Secs increments from 0 to 120 Secs| |Blower Speed for Gas Heat Mode||xx|( xx: Blower Speed Number F01, F02.. )| |Gas Heat On Delay||Delay, Seconds|Default set at 30 Secs, Adjustments can be made in 5 Secs increments from 5 to 30 Secs| |Gas heat Off Delay||Delay, Seconds|Default set at 90 Secs, Adjustments can be made in 30 Secs increments from 30 to 180 Secs| |Automatic Heat Staging - For Two Stage Control||no, 10, 20, 30, 60, AUt|Refer to Section " CHANGING HEATING MODE SETTING"|
1 STAGE STATUS CODES STATUS MENU
|Mode|Main Menu| |---|---| |Idle|| |Continous Fan|| |Compressor Cooling, Low Stage|| |Compressor Cooling, High Stage|| |Gas heat - Single Stage Control|| |OEM test Mode||
|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART| |---|---|---|---| |Symptom|LED Status|Fault Description|Corrective Actions| |Normal operation| |Normal operation|None| |Furnace fails to operate||Furnace lockout due to an excessive number of ignition “retries” (3 total) Failure to establish flame Loss of flame after establishment|Locate and correct gas interruption
Replace or realign igniter
Check flame sense signal, clean sensor if coated or oxidized
Check flue piping for blockage, proper length, elbows, and termination
Verify proper induced draft blower performance| |Furnace fails to operate||Pressure switch circuit is closed at start of heating cycle Pressure switch contacts sticking Short in pressure switch circuit wiring|Replace low stage pressure switch Repair short in wiring| |Induced draft blower runs continuously with no furnace operation||Pressure switch circuit is not closed Pressure switch hose blocked pinched, or connected improperly
Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wiring
Blocked flue and/or inlet air pipe, blocked drain system or weak induced draft blower|Inspect flue piping for blockage, proper length, elbows, and termination
Check induced draft blower performance, correct as necessary
Check pressure switch operation, replace as needed
Tighten or correct wiring connection
Inspect pressure switch hose, repair/replace if necessary| |Circulator blower runs continuously No furnace operation||Primary limit circuit is open
Insufficient conditioned air over the heat exchanger Blocked filters, restrictive ductwork, improper circulator blower speed, or failed circulator blower motor Loose or improperly connected wiring in high limit circuit|Check filters and ductwork for blockage Clean filters or remove obstruction Check circulator blower speed and performance
Correct speed or replace blower motor if necessary
Tighten or correct wiring connection| |Induced draft blower and circulator blower runs continuously No furnace operation||Flame sensed with no call for heat Short to ground in flame sense circuit Lingering burner flame Slow closing gas valve|Correct short at flame sensor or in flame sensor wiring
Check for lingering or lazy flame Verify proper operation of gas valve| |No furnace operation||Open fuse Short in low voltage wiring|Replace fuse Locate and correct short in low voltage wiring|
To View & Clear Fault Codes Press either the Left or Right switch until L 6 F is displayed. Press the center switch to view stored faults. Press and hold the center switch for 5 to 30 seconds. All stored faults will be erased, and the display will flash - - - three times and return to L 6 F.
|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART|TROUBLESHOOTING CHART| |---|---|---|---| |Symptom|LED Status|Fault Description|Corrective Actions| |Normal furnace operation||Flame sense micro amp signal is minimal
Flame sensor is coated/oxidized Flame sensor incorrectly positioned in burner fame
Lazy burner flame due to improper gas pressure or combustion air|Compare current gas pressure to rating plate and adjust as needed
Clean flame sensor if coated or oxidized Inspect for proper flame sensor alignment| |Furnace fails to operate||Problem with igniter circuit Improperly connected or shorted igniter Poor unit ground Igniter relay fault on integrated control module|Check and correct wiring from integrated control module to igniter
Check igniter output from control, replace if necessary
Diagnose and replace shorted igniter as needed Verify and correct unit ground wiring if needed| |Furnace fails to operate||Polarity of 115 volt AC is reversed Poor unit ground|Correct polarity, check and correct wiring if necessary Verify proper ground, correct if necessary| |Furnace fails to operate||Gas valve is not energized when it should be External Gas Valve Error|Check wiring in gas valve circuit Replace integrated control board| |Furnace fails to operate||Gas valve is energized when it should not be Internal gas valve error|Check wiring in gas valve circuit Replace integrated control board| |Furnace fails to operate.
Integrated control module LED display provides no signal|None|No 115 power to furnace or no 24 volt power to integrated control module.
Blown fuse or tripped circuit breaker Integrated control module is non- functional|Restore high voltage power to furnace and integrated control module. Correct condition which caused fuse to open, replace fuse
Replace non-functional integrated control module.| |Furnace fails to operate||Grounding fault Poor neutral connection|Verify neutral wire connection to furnace & continuity to ground source| |Furnace fails to operate||Open roll out switch|Check for correct gas pressure Check for correct burner alignment Check for and correct burner restriction| |Furnace fails to operate||Ignitor Open|Check for Ignitor wiring. Replace Damaged Ignitor| |Furnace fails to operate||Inducer relay Error|Replace integrated control board| |Twinning feature not working||TWIN Error|Check for wiring connections. Replace integrated control board| |Furnace fails to operate||Internal Faults or IRQ Loss in Control Board|Replace integrated control board|
###################### LOW STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*C9S960403B*|Y/Y1|F01|632|574|510|448|388|332|277|234| |*C9S960403B*|Y/Y1|F02|727|677|623|565|510|455|403|351| |*C9S960403B*|Y/Y1|F03|878|839|797|751|701|653|607|561| |*C9S960403B*|Y/Y1|F04^|948|910|870|828|785|739|693|652| |*C9S960403B*|Y/Y1|F05|1106|1076|1044|1010|974|939|899|860|
|*C9S960403B*|Y/Y1|F06|1156|1125|1096|1063|1028|996|960|927| |*C9S960403B*|Y/Y1|F07|1237|1205|1174|1145|1115|1081|1050|1016| |*C9S960403B*|Y/Y1|F08|1334|1306|1275|1249|1220|1194|1163|1136| |*C9S960403B*|Y/Y1|F09|1382|1354|1327|1302|1276|1246|1219|1190| |*C9S960603B*|Y/Y1|F01|771|698|632|560|491|428|372|307| |*C9S960603B*|Y/Y1|F02|1197|1150|1102|1057|1014|968|926|877| |*C9S960603B*|Y/Y1|F03|1309|1264|1224|1180|1141|1098|1058|1018| |*C9S960603B*|Y/Y1|F04^|1138|1091|1043|993|949|901|853|805| |*C9S960603B*|Y/Y1|F05|944|884|824|774|716|660|605|554| |*C9S960603B*|Y/Y1|F06|963|907|852|803|745|689|639|587| |*C9S960603B*|Y/Y1|F07|1332|1289|1245|1200|1160|1120|1081|1036| |*C9S960603B*|Y/Y1|F08|1366|1319|1277|1235|1192|1154|1117|1074| |*C9S960603B*|Y/Y1|F09|1468|1436|1393|1359|1323|1285|1248|1210| |*C9S960804C*|Y/Y1|F01|873|778|682|630|578|490|419|347| |*C9S960804C*|Y/Y1|F02|1442|1386|1335|1280|1221|1157|1110|1054| |*C9S960804C*|Y/Y1|F03|1643|1588|1534|1478|1415|1357|1299|1246| |*C9S960804C*|Y/Y1|F04^|1600|1555|1505|1460|1412|1364|1309|1260| |*C9S960804C*|Y/Y1|F05|1338|1269|1206|1133|1063|999|934|861| |*C9S960804C*|Y/Y1|F06|1796|1744|1691|1638|1584|1532|1473|1422| |*C9S960804C*|Y/Y1|F07|1874|1823|1775|1729|1675|1621|1567|1512| |*C9S960804C*|Y/Y1|F08|1798|1754|1719|1672|1627|1585|1546|1497| |*C9S960804C*|Y/Y1|F09|1991|1947|1900|1854|1808|1759|1707|1655| |*C9S961005C*|Y/Y1|F01|1176|1107|1037|969|891|825|753|692| |*C9S961005C*|Y/Y1|F02|1773|1721|1671|1621|1571|1521|1470|1421| |*C9S961005C*|Y/Y1|F03|1709|1658|1607|1556|1503|1451|1399|1349| |*C9S961005C*|Y/Y1|F04^|1651|1597|1542|1491|1437|1384|1332|1278| |*C9S961005C*|Y/Y1|F05|1467|1409|1352|1307|1240|1182|1124|1063| |*C9S961005C*|Y/Y1|F06|1834|1785|1738|1691|1643|1593|1545|1502| |*C9S961005C*|Y/Y1|F07|1924|1881|1836|1796|1750|1701|1652|1606| |*C9S961005C*|Y/Y1|F08|2028|1994|1937|1899|1863|1814|1769|1724| |*C9S961005C*|Y/Y1|F09|2193|2145|2106|2076|2032|1998|1945|1903| |*C9S961205D*|Y/Y1|F01|1187|1101|1013|931|847|764|677|604| |*C9S961205D*|Y/Y1|F02|1973|1916|1864|1810|1756|1702|1650|1590| |*C9S961205D*|Y/Y1|F03|1918|1859|1807|1748|1696|1643|1591|1531| |*C9S961205D*|Y/Y1|F04^|1835|1776|1720|1657|1602|1544|1483|1428| |*C9S961205D*|Y/Y1|F05|1236|1152|1073|990|919|834|749|679| |*C9S961205D*|Y/Y1|F06|1521|1459|1391|1327|1253|1187|1116|1053| |*C9S961205D*|Y/Y1|F07|1673|1609|1549|1493|1430|1362|1305|1242| |*C9S961205D*|Y/Y1|F08|2033|1981|1929|1878|1822|1771|1716|1669| |*C9S961205D*|Y/Y1|F09|2257|2201|2151|2099|2057|2008|1959|1906|
|NOTE:| |---| |^ Default speed|
###################### HIGH STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8|
|MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*C9S960403B*|Y2|F01|632|574|510|448|388|332|277|234| |*C9S960403B*|Y2|F02|727|677|623|565|510|455|403|351| |*C9S960403B*|Y2|F03|878|839|797|751|701|653|607|561| |*C9S960403B*|Y2|F04|948|910|870|828|785|739|693|652| |*C9S960403B*|Y2|F05^|1106|1076|1044|1010|974|939|899|860| |*C9S960403B*|Y2|F06|1156|1125|1096|1063|1028|996|960|927| |*C9S960403B*|Y2|F07|1237|1205|1174|1145|1115|1081|1050|1016| |*C9S960403B*|Y2|F08|1334|1306|1275|1249|1220|1194|1163|1136| |*C9S960403B*|Y2|F09|1382|1354|1327|1302|1276|1246|1219|1190| |*C9S960603B*|Y2|F01|771|698|632|560|491|428|372|307| |*C9S960603B*|Y2|F02|1197|1150|1102|1057|1014|968|926|877| |*C9S960603B*|Y2|F03|1309|1264|1224|1180|1141|1098|1058|1018| |*C9S960603B*|Y2|F04|1138|1091|1043|993|949|901|853|805| |*C9S960603B*|Y2|F05^|944|884|824|774|716|660|605|554| |*C9S960603B*|Y2|F06|963|907|852|803|745|689|639|587| |*C9S960603B*|Y2|F07|1332|1289|1245|1200|1160|1120|1081|1036| |*C9S960603B*|Y2|F08|1366|1319|1277|1235|1192|1154|1117|1074| |*C9S960603B*|Y2|F09|1468|1436|1393|1359|1323|1285|1248|1210| |*C9S960804C*|Y2|F01|873|778|682|630|578|490|419|347| |*C9S960804C*|Y2|F02|1442|1386|1335|1280|1221|1157|1110|1054| |*C9S960804C*|Y2|F03|1643|1588|1534|1478|1415|1357|1299|1246| |*C9S960804C*|Y2|F04|1600|1555|1505|1460|1412|1364|1309|1260| |*C9S960804C*|Y2|F05^|1338|1269|1206|1133|1063|999|934|861| |*C9S960804C*|Y2|F06|1796|1744|1691|1638|1584|1532|1473|1422| |*C9S960804C*|Y2|F07|1874|1823|1775|1729|1675|1621|1567|1512| |*C9S960804C*|Y2|F08|1798|1754|1719|1672|1627|1585|1546|1497| |*C9S960804C*|Y2|F09|1991|1947|1900|1854|1808|1759|1707|1655| |*C9S961005C*|Y2|F01|1176|1107|1037|969|891|825|753|692| |*C9S961005C*|Y2|F02|1773|1721|1671|1621|1571|1521|1470|1421| |*C9S961005C*|Y2|F03|1709|1658|1607|1556|1503|1451|1399|1349| |*C9S961005C*|Y2|F04|1651|1597|1542|1491|1437|1384|1332|1278| |*C9S961005C*|Y2|F05^|1467|1409|1352|1307|1240|1182|1124|1063| |*C9S961005C*|Y2|F06|1834|1785|1738|1691|1643|1593|1545|1502| |*C9S961005C*|Y2|F07|1924|1881|1836|1796|1750|1701|1652|1606| |*C9S961005C*|Y2|F08|2028|1994|1937|1899|1863|1814|1769|1724| |*C9S961005C*|Y2|F09|2193|2145|2106|2076|2032|1998|1945|1903| |*C9S961205D*|Y2|F01|1187|1101|1013|931|847|764|677|604| |*C9S961205D*|Y2|F02|1973|1916|1864|1810|1756|1702|1650|1590| |*C9S961205D*|Y2|F03|1918|1859|1807|1748|1696|1643|1591|1531| |*C9S961205D*|Y2|F04|1835|1776|1720|1657|1602|1544|1483|1428| |*C9S961205D*|Y2|F05^|1236|1152|1073|990|919|834|749|679| |*C9S961205D*|Y2|F06|1521|1459|1391|1327|1253|1187|1116|1053| |*C9S961205D*|Y2|F07|1673|1609|1549|1493|1430|1362|1305|1242| |*C9S961205D*|Y2|F08|2033|1981|1929|1878|1822|1771|1716|1669| |*C9S961205D*|Y2|F09|2257|2201|2151|2099|2057|2008|1959|1906|
|NOTE:| |---| |^ Default speed|
###################### CIRCULATION AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*C9S960403B*|G|F01|632|574|510|448|388|332|277|234| |*C9S960403B*|G|F02|727|677|623|565|510|455|403|351| |*C9S960403B*|G|F03|878|839|797|751|701|653|607|561| |*C9S960403B*|G|F04|948|910|870|828|785|739|693|652| |*C9S960403B*|G|F05|1106|1076|1044|1010|974|939|899|860| |*C9S960403B*|G|F06|1156|1125|1096|1063|1028|996|960|927| |*C9S960403B*|G|F07|1237|1205|1174|1145|1115|1081|1050|1016| |*C9S960403B*|G|F08|1334|1306|1275|1249|1220|1194|1163|1136| |*C9S960403B*|G|F09|1382|1354|1327|1302|1276|1246|1219|1190| |*C9S960603B*|G|F01|771|698|632|560|491|428|372|307| |*C9S960603B*|G|F02|1197|1150|1102|1057|1014|968|926|877| |*C9S960603B*|G|F03|1309|1264|1224|1180|1141|1098|1058|1018| |*C9S960603B*|G|F04|1138|1091|1043|993|949|901|853|805| |*C9S960603B*|G|F05|944|884|824|774|716|660|605|554| |*C9S960603B*|G|F06|963|907|852|803|745|689|639|587| |*C9S960603B*|G|F07|1332|1289|1245|1200|1160|1120|1081|1036| |*C9S960603B*|G|F08|1366|1319|1277|1235|1192|1154|1117|1074| |*C9S960603B*|G|F09|1468|1436|1393|1359|1323|1285|1248|1210| |*C9S960804C*|G|F01|873|778|682|630|578|490|419|347| |*C9S960804C*|G|F02|1442|1386|1335|1280|1221|1157|1110|1054| |*C9S960804C*|G|F03|1643|1588|1534|1478|1415|1357|1299|1246| |*C9S960804C*|G|F04|1600|1555|1505|1460|1412|1364|1309|1260| |*C9S960804C*|G|F05|1338|1269|1206|1133|1063|999|934|861| |*C9S960804C*|G|F06|1796|1744|1691|1638|1584|1532|1473|1422| |*C9S960804C*|G|F07|1874|1823|1775|1729|1675|1621|1567|1512| |*C9S960804C*|G|F08|1798|1754|1719|1672|1627|1585|1546|1497| |*C9S960804C*|G|F09|1991|1947|1900|1854|1808|1759|1707|1655| |*C9S961005C*|G|F01|1176|1107|1037|969|891|825|753|692| |*C9S961005C*|G|F02|1773|1721|1671|1621|1571|1521|1470|1421| |*C9S961005C*|G|F03|1709|1658|1607|1556|1503|1451|1399|1349| |*C9S961005C*|G|F04|1651|1597|1542|1491|1437|1384|1332|1278| |*C9S961005C*|G|F05|1467|1409|1352|1307|1240|1182|1124|1063| |*C9S961005C*|G|F06|1834|1785|1738|1691|1643|1593|1545|1502| |*C9S961005C*|G|F07|1924|1881|1836|1796|1750|1701|1652|1606| |*C9S961005C*|G|F08|2028|1994|1937|1899|1863|1814|1769|1724| |*C9S961005C*|G|F09|2193|2145|2106|2076|2032|1998|1945|1903| |*C9S961205D*|G|F01|1187|1101|1013|931|847|764|677|604| |*C9S961205D*|G|F02|1973|1916|1864|1810|1756|1702|1650|1590| |*C9S961205D*|G|F03|1918|1859|1807|1748|1696|1643|1591|1531| |*C9S961205D*|G|F04|1835|1776|1720|1657|1602|1544|1483|1428| |*C9S961205D*|G|F05|1236|1152|1073|990|919|834|749|679| |*C9S961205D*|G|F06|1521|1459|1391|1327|1253|1187|1116|1053| |*C9S961205D*|G|F07|1673|1609|1549|1493|1430|1362|1305|1242| |*C9S961205D*|G|F08|2033|1981|1929|1878|1822|1771|1716|1669| |*C9S961205D*|G|F09|2257|2201|2151|2099|2057|2008|1959|1906|
############################## HEATING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.1|0.2|0.2|0.3|0.3|0.4|0.4|0.5|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|CFM|CFM| |*C9S960403B*|W/W1|F01^^|632|N/A|574|N/A|510|N/A|448|N/A|388|N/A|332|277|234| |*C9S960403B*|W/W1|F02^|727|48|677|51|623|54|565|60|510|65|455|403|351| |*C9S960403B*|W/W1|F03|878|41|839|42|797|45|751|47|701|51|653|607|561| |*C9S960403B*|W/W1|F04|948|38|910|39|870|41|828|43|785|45|739|693|652| |*C9S960603B*|W/W1|F01^^|771|N/A|698|N/A|632|N/A|560|N/A|491|N/A|428|372|307| |*C9S960603B*|W/W1|F02^|1197|45|1150|46|1102|48|1057|50|1014|53|968|926|877| |*C9S960603B*|W/W1|F03|1309|41|1264|42|1224|44|1180|45|1141|47|1098|1058|1018| |*C9S960603B*|W/W1|F04|1138|47|1091|49|1043|51|993|54|949|56|901|853|805| |*C9S960804C*|W/W1|F01^^|873|N/A|778|N/A|682|N/A|630|N/A|578|N/A|490|419|347| |*C9S960804C*|W/W1|F02^|1442|49|1386|51|1335|53|1280|56|1221|58|1157|1110|1054| |*C9S960804C*|W/W1|F03|1643|43|1588|45|1534|46|1478|48|1415|50|1357|1299|1246| |*C9S960804C*|W/W1|F04|1600|44|1555|46|1505|47|1460|49|1412|50|1364|1309|1260| |*C9S961005C*|W/W1|F01^^|1176|N/A|1107|N/A|1037|N/A|969|N/A|891|N/A|825|753|692| |*C9S961005C*|W/W1|F02^|1773|50|1721|52|1671|53|1621|55|1571|57|1521|1470|1421| |*C9S961005C*|W/W1|F03^^|1709|52|1658|54|1607|55|1556|57|1503|59|1451|1399|1349| |*C9S961005C*|W/W1|F04|1651|54|1597|56|1542|58|1491|60|1437|62|1384|1332|1278| |*C9S961205D*|W/W1|F01^^|1187|N/A|1101|N/A|1013|N/A|931|N/A|847|N/A|764|677|604| |*C9S961205D*|W/W1|F02^|1973|54|1916|56|1864|57|1810|59|1756|61|1702|1650|1590| |*C9S961205D*|W/W1|F03|1918|56|1859|57|1807|59|1748|61|1696|63|1643|1591|1531| |*C9S961205D*|W/W1|F04|1835|58|1776|60|1720|62|1657|64|1602|67|1544|1483|1428|
|^^NOT RECOMMENDED FOR HEATING
NOTE: ^DEFAULT & RECOMMENDED| |---|
|TEMP RANGE| |---| |35-65| |35-65| |40-70| |40-70| |45-75|
AIRFLOW TABLES
GM9S92
LOW STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8|
|MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S920403A*|Y/Y1|F01|610|559|513|467|419|368|316|285| |*M9S920403A*|Y/Y1|F02|925|887|852|818|787|754|720|685| |*M9S920403A*|Y/Y1|F03|846|808|772|737|703|667|630|594| |*M9S920403A*|Y/Y1|F04^|781|739|701|663|625|586|547|508| |*M9S920403A*|Y/Y1|F05|1038|1003|970|940|909|879|849|820| |*M9S920403A*|Y/Y1|F06|1106|1072|1041|1011|981|953|926|898| |*M9S920403A*|Y/Y1|F07|1215|1180|1151|1121|1095|1066|1043|1017| |*M9S920403A*|Y/Y1|F08|1238|1210|1180|1153|1126|1099|1073|1047| |*M9S920403A*|Y/Y1|F09|1319|1299|1273|1246|1220|1194|1169|1146| |*M9S920603B*|Y/Y1|F01|723|663|604|539|476|404|347|291| |*M9S920603B*|Y/Y1|F02|1052|1010|962|920|875|829|785|740| |*M9S920603B*|Y/Y1|F03|1125|1084|1042|1003|964|918|875|834| |*M9S920603B*|Y/Y1|F04^|1206|1166|1129|1091|1054|1012|977|947| |*M9S920603B*|Y/Y1|F05|901|854|809|758|703|653|604|552| |*M9S920603B*|Y/Y1|F06|948|900|855|810|762|708|662|608| |*M9S920603B*|Y/Y1|F07|1273|1237|1206|1169|1128|1094|1057|1020| |*M9S920603B*|Y/Y1|F08|1365|1321|1292|1251|1219|1184|1152|1120| |*M9S920603B*|Y/Y1|F09|1426|1387|1360|1326|1292|1257|1226|1193| |*M9S920803B*|Y/Y1|F01|718|662|611|551|486|419|358|300| |*M9S920803B*|Y/Y1|F02|1373|1341|1307|1279|1253|1226|1197|1172| |*M9S920803B*|Y/Y1|F03|1309|1265|1232|1192|1162|1129|1093|1057| |*M9S920803B*|Y/Y1|F04^|1233|1194|1165|1131|1097|1070|1039|1008| |*M9S920803B*|Y/Y1|F05|874|828|791|750|703|655|602|547| |*M9S920803B*|Y/Y1|F06|950|908|865|826|786|739|689|638| |*M9S920803B*|Y/Y1|F07|1097|1056|1019|988|952|921|880|842| |*M9S920803B*|Y/Y1|F08|1166|1127|1092|1060|1027|994|960|926| |*M9S920803B*|Y/Y1|F09|1407|1373|1338|1308|1282|1253|1229|1203| |*M9S920804C*|Y/Y1|F01|804|740|670|586|501|407|347|N/A| |*M9S920804C*|Y/Y1|F02|1422|1375|1332|1288|1245|1200|1154|1108| |*M9S920804C*|Y/Y1|F03|1502|1455|1410|1365|1322|1278|1237|1195| |*M9S920804C*|Y/Y1|F04^|1567|1519|1476|1441|1402|1360|1319|1278| |*M9S920804C*|Y/Y1|F05|1347|1299|1253|1205|1157|1111|1063|1013| |*M9S920804C*|Y/Y1|F06|1692|1648|1609|1567|1529|1490|1451|1413| |*M9S920804C*|Y/Y1|F07|1772|1728|1689|1652|1614|1574|1534|1498| |*M9S920804C*|Y/Y1|F08|1793|1753|1720|1679|1643|1604|1562|1524| |*M9S920804C*|Y/Y1|F09|1875|1833|1797|1759|1727|1686|1652|1616| |*M9S920805C*|Y/Y1|F01|869|782|684|575|482|395|331|122| |*M9S920805C*|Y/Y1|F02|1823|1776|1720|1679|1642|1597|1553|1504| |*M9S920805C*|Y/Y1|F03|1778|1729|1690|1648|1605|1558|1497|1449| |*M9S920805C*|Y/Y1|F04^|1722|1660|1609|1553|1507|1455|1402|1350| |*M9S920805C*|Y/Y1|F05|1498|1442|1388|1332|1278|1215|1154|1090| |*M9S920805C*|Y/Y1|F06|1634|1583|1536|1489|1440|1387|1330|1275| |*M9S920805C*|Y/Y1|F07|1925|1879|1836|1795|1752|1711|1664|1621| |*M9S920805C*|Y/Y1|F08|1993|1941|1899|1852|1813|1778|1741|1693| |*M9S920805C*|Y/Y1|F09|2216|2172|2131|2087|2046|2011|1973|1935|
############# LOW STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---|
|MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S921004C*|Y/Y1|F01|809|740|669|603|536|449|377|319| |*M9S921004C*|Y/Y1|F02|1754|1707|1673|1640|1604|1568|1538|1509| |*M9S921004C*|Y/Y1|F03|1648|1620|1586|1552|1515|1480|1449|1412| |*M9S921004C*|Y/Y1|F04^|1558|1517|1479|1441|1403|1366|1330|1295| |*M9S921004C*|Y/Y1|F05|1303|1255|1210|1167|1125|1081|1041|999| |*M9S921004C*|Y/Y1|F06|1406|1362|1321|1281|1240|1197|1157|1118| |*M9S921004C*|Y/Y1|F07|1445|1403|1363|1324|1287|1247|1208|1167| |*M9S921004C*|Y/Y1|F08|1778|1743|1700|1669|1634|1600|1568|1542| |*M9S921004C*|Y/Y1|F09|1824|1785|1747|1714|1680|1647|1617|1585| |*M9S921005C*|Y/Y1|F01|906|813|717|613|519|439|368|N/A| |*M9S921005C*|Y/Y1|F02|1871|1818|1769|1720|1667|1614|1565|1511| |*M9S921005C*|Y/Y1|F03|1831|1782|1729|1679|1624|1571|1520|1465| |*M9S921005C*|Y/Y1|F04^|1653|1596|1538|1480|1422|1362|1306|1247| |*M9S921005C*|Y/Y1|F05|1496|1437|1376|1315|1250|1189|1126|1056| |*M9S921005C*|Y/Y1|F06|1640|1587|1527|1471|1414|1357|1294|1235| |*M9S921005C*|Y/Y1|F07|1955|1937|1909|1860|1813|1765|1712|1662| |*M9S921005C*|Y/Y1|F08|2086|2039|1991|1944|1896|1855|1810|1763| |*M9S921005C*|Y/Y1|F09|2222|2178|2133|2088|2043|1998|1954|1910| |*M9S921205D*|Y/Y1|F01|1056|962|866|772|666|574|501|429| |*M9S921205D*|Y/Y1|F02|2096|2050|2005|1948|1899|1848|1800|1755| |*M9S921205D*|Y/Y1|F03|2023|1973|1927|1877|1829|1781|1731|1680| |*M9S921205D*|Y/Y1|F04^|1946|1900|1848|1795|1741|1689|1637|1584| |*M9S921205D*|Y/Y1|F05|1231|1151|1078|992|913|812|725|651| |*M9S921205D*|Y/Y1|F06|1503|1440|1382|1318|1251|1179|1108|1039| |*M9S921205D*|Y/Y1|F07|1704|1646|1586|1532|1473|1412|1346|1284| |*M9S921205D*|Y/Y1|F08|1831|1775|1720|1668|1610|1560|1511|1457| |*M9S921205D*|Y/Y1|F09|2222|2173|2125|2078|2029|1980|1933|1884|
|NOTE:| |---| |^ Default speed|
############### HIGH STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S920403A*|Y2|F01|610|559|513|467|419|368|316|285| |*M9S920403A*|Y2|F02|925|887|852|818|787|754|720|685| |*M9S920403A*|Y2|F03|846|808|772|737|703|667|630|594| |*M9S920403A*|Y2|F04|781|739|701|663|625|586|547|508| |*M9S920403A*|Y2|F05^|1038|1003|970|940|909|879|849|820| |*M9S920403A*|Y2|F06|1106|1072|1041|1011|981|953|926|898| |*M9S920403A*|Y2|F07|1215|1180|1151|1121|1095|1066|1043|1017| |*M9S920403A*|Y2|F08|1238|1210|1180|1153|1126|1099|1073|1047| |*M9S920403A*|Y2|F09|1319|1299|1273|1246|1220|1194|1169|1146| |*M9S920603B*|Y2|F01|723|663|604|539|476|404|347|291|
|*M9S920603B*|Y2|F02|1052|1010|962|920|875|829|785|740| |*M9S920603B*|Y2|F03|1125|1084|1042|1003|964|918|875|834| |*M9S920603B*|Y2|F04|1206|1166|1129|1091|1054|1012|977|947| |*M9S920603B*|Y2|F05^|901|854|809|758|703|653|604|552| |*M9S920603B*|Y2|F06|948|900|855|810|762|708|662|608| |*M9S920603B*|Y2|F07|1273|1237|1206|1169|1128|1094|1057|1020| |*M9S920603B*|Y2|F08|1365|1321|1292|1251|1219|1184|1152|1120| |*M9S920603B*|Y2|F09|1426|1387|1360|1326|1292|1257|1226|1193| |*M9S920803B*|Y2|F01|718|662|611|551|486|419|358|300| |*M9S920803B*|Y2|F02|1373|1341|1307|1279|1253|1226|1197|1172| |*M9S920803B*|Y2|F03|1309|1265|1232|1192|1162|1129|1093|1057| |*M9S920803B*|Y2|F04|1233|1194|1165|1131|1097|1070|1039|1008| |*M9S920803B*|Y2|F05^|874|828|791|750|703|655|602|547| |*M9S920803B*|Y2|F06|950|908|865|826|786|739|689|638| |*M9S920803B*|Y2|F07|1097|1056|1019|988|952|921|880|842| |*M9S920803B*|Y2|F08|1166|1127|1092|1060|1027|994|960|926| |*M9S920803B*|Y2|F09|1407|1373|1338|1308|1282|1253|1229|1203| |*M9S920804C*|Y2|F01|804|740|670|586|501|407|347|N/A| |*M9S920804C*|Y2|F02|1422|1375|1332|1288|1245|1200|1154|1108| |*M9S920804C*|Y2|F03|1502|1455|1410|1365|1322|1278|1237|1195| |*M9S920804C*|Y2|F04|1567|1519|1476|1441|1402|1360|1319|1278| |*M9S920804C*|Y2|F05^|1347|1299|1253|1205|1157|1111|1063|1013| |*M9S920804C*|Y2|F06|1692|1648|1609|1567|1529|1490|1451|1413| |*M9S920804C*|Y2|F07|1772|1728|1689|1652|1614|1574|1534|1498| |*M9S920804C*|Y2|F08|1793|1753|1720|1679|1643|1604|1562|1524| |*M9S920804C*|Y2|F09|1875|1833|1797|1759|1727|1686|1652|1616| |*M9S920805C*|Y2|F01|869|782|684|575|482|395|331|122| |*M9S920805C*|Y2|F02|1823|1776|1720|1679|1642|1597|1553|1504| |*M9S920805C*|Y2|F03|1778|1729|1690|1648|1605|1558|1497|1449| |*M9S920805C*|Y2|F04|1722|1660|1609|1553|1507|1455|1402|1350| |*M9S920805C*|Y2|F05^|1498|1442|1388|1332|1278|1215|1154|1090| |*M9S920805C*|Y2|F06|1634|1583|1536|1489|1440|1387|1330|1275| |*M9S920805C*|Y2|F07|1925|1879|1836|1795|1752|1711|1664|1621| |*M9S920805C*|Y2|F08|1993|1941|1899|1852|1813|1778|1741|1693| |*M9S920805C*|Y2|F09|2216|2172|2131|2087|2046|2011|1973|1935|
############## HIGH STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S921004C*|Y2|F01|809|740|669|603|536|449|377|319| |*M9S921004C*|Y2|F02|1754|1707|1673|1640|1604|1568|1538|1509| |*M9S921004C*|Y2|F03|1648|1620|1586|1552|1515|1480|1449|1412| |*M9S921004C*|Y2|F04|1558|1517|1479|1441|1403|1366|1330|1295| |*M9S921004C*|Y2|F05^|1303|1255|1210|1167|1125|1081|1041|999| |*M9S921004C*|Y2|F06|1406|1362|1321|1281|1240|1197|1157|1118| |*M9S921004C*|Y2|F07|1445|1403|1363|1324|1287|1247|1208|1167| |*M9S921004C*|Y2|F08|1778|1743|1700|1669|1634|1600|1568|1542| |*M9S921004C*|Y2|F09|1824|1785|1747|1714|1680|1647|1617|1585|
|*M9S921005C*|Y2|F01|906|813|717|613|519|439|368|N/A| |*M9S921005C*|Y2|F02|1871|1818|1769|1720|1667|1614|1565|1511| |*M9S921005C*|Y2|F03|1831|1782|1729|1679|1624|1571|1520|1465| |*M9S921005C*|Y2|F04|1653|1596|1538|1480|1422|1362|1306|1247| |*M9S921005C*|Y2|F05^|1496|1437|1376|1315|1250|1189|1126|1056| |*M9S921005C*|Y2|F06|1640|1587|1527|1471|1414|1357|1294|1235| |*M9S921005C*|Y2|F07|1955|1937|1909|1860|1813|1765|1712|1662| |*M9S921005C*|Y2|F08|2086|2039|1991|1944|1896|1855|1810|1763| |*M9S921005C*|Y2|F09|2222|2178|2133|2088|2043|1998|1954|1910| |*M9S921205D*|Y2|F01|1056|962|866|772|666|574|501|429| |*M9S921205D*|Y2|F02|2096|2050|2005|1948|1899|1848|1800|1755| |*M9S921205D*|Y2|F03|2023|1973|1927|1877|1829|1781|1731|1680| |*M9S921205D*|Y2|F04|1946|1900|1848|1795|1741|1689|1637|1584| |*M9S921205D*|Y2|F05^|1231|1151|1078|992|913|812|725|651| |*M9S921205D*|Y2|F06|1503|1440|1382|1318|1251|1179|1108|1039| |*M9S921205D*|Y2|F07|1704|1646|1586|1532|1473|1412|1346|1284| |*M9S921205D*|Y2|F08|1831|1775|1720|1668|1610|1560|1511|1457| |*M9S921205D*|Y2|F09|2222|2173|2125|2078|2029|1980|1933|1884|
|NOTE:| |---| |^ Default speed|
########### CIRCULATION AIRFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S920403A*|G|F01|610|559|513|467|419|368|316|285| |*M9S920403A*|G|F02|925|887|852|818|787|754|720|685| |*M9S920403A*|G|F03|846|808|772|737|703|667|630|594| |*M9S920403A*|G|F04|781|739|701|663|625|586|547|508| |*M9S920403A*|G|F05|1038|1003|970|940|909|879|849|820| |*M9S920403A*|G|F06|1106|1072|1041|1011|981|953|926|898| |*M9S920403A*|G|F07|1215|1180|1151|1121|1095|1066|1043|1017| |*M9S920403A*|G|F08|1238|1210|1180|1153|1126|1099|1073|1047| |*M9S920403A*|G|F09|1319|1299|1273|1246|1220|1194|1169|1146| |*M9S920603B*|G|F01|723|663|604|539|476|404|347|291| |*M9S920603B*|G|F02|1052|1010|962|920|875|829|785|740| |*M9S920603B*|G|F03|1125|1084|1042|1003|964|918|875|834| |*M9S920603B*|G|F04|1206|1166|1129|1091|1054|1012|977|947| |*M9S920603B*|G|F05|901|854|809|758|703|653|604|552| |*M9S920603B*|G|F06|948|900|855|810|762|708|662|608| |*M9S920603B*|G|F07|1273|1237|1206|1169|1128|1094|1057|1020| |*M9S920603B*|G|F08|1365|1321|1292|1251|1219|1184|1152|1120| |*M9S920603B*|G|F09|1426|1387|1360|1326|1292|1257|1226|1193| |*M9S920803B*|G|F01|718|662|611|551|486|419|358|300| |*M9S920803B*|G|F02|1373|1341|1307|1279|1253|1226|1197|1172| |*M9S920803B*|G|F03|1309|1265|1232|1192|1162|1129|1093|1057|
|*M9S920803B*|G|F04|1233|1194|1165|1131|1097|1070|1039|1008| |*M9S920803B*|G|F05|874|828|791|750|703|655|602|547| |*M9S920803B*|G|F06|950|908|865|826|786|739|689|638| |*M9S920803B*|G|F07|1097|1056|1019|988|952|921|880|842| |*M9S920803B*|G|F08|1166|1127|1092|1060|1027|994|960|926| |*M9S920803B*|G|F09|1407|1373|1338|1308|1282|1253|1229|1203| |*M9S920804C*|G|F01|804|740|670|586|501|407|347|N/A| |*M9S920804C*|G|F02|1422|1375|1332|1288|1245|1200|1154|1108| |*M9S920804C*|G|F03|1502|1455|1410|1365|1322|1278|1237|1195| |*M9S920804C*|G|F04|1567|1519|1476|1441|1402|1360|1319|1278| |*M9S920804C*|G|F05|1347|1299|1253|1205|1157|1111|1063|1013| |*M9S920804C*|G|F06|1692|1648|1609|1567|1529|1490|1451|1413| |*M9S920804C*|G|F07|1772|1728|1689|1652|1614|1574|1534|1498| |*M9S920804C*|G|F08|1793|1753|1720|1679|1643|1604|1562|1524| |*M9S920804C*|G|F09|1875|1833|1797|1759|1727|1686|1652|1616| |*M9S920805C*|G|F01|869|782|684|575|482|395|331|122| |*M9S920805C*|G|F02|1823|1776|1720|1679|1642|1597|1553|1504| |*M9S920805C*|G|F03|1778|1729|1690|1648|1605|1558|1497|1449| |*M9S920805C*|G|F04|1722|1660|1609|1553|1507|1455|1402|1350| |*M9S920805C*|G|F05|1498|1442|1388|1332|1278|1215|1154|1090| |*M9S920805C*|G|F06|1634|1583|1536|1489|1440|1387|1330|1275| |*M9S920805C*|G|F07|1925|1879|1836|1795|1752|1711|1664|1621| |*M9S920805C*|G|F08|1993|1941|1899|1852|1813|1778|1741|1693| |*M9S920805C*|G|F09|2216|2172|2131|2087|2046|2011|1973|1935|
############ CIRCULATION AIRFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S921004C*|G|F01|809|740|669|603|536|449|377|319| |*M9S921004C*|G|F02|1754|1707|1673|1640|1604|1568|1538|1509| |*M9S921004C*|G|F03|1648|1620|1586|1552|1515|1480|1449|1412| |*M9S921004C*|G|F04|1558|1517|1479|1441|1403|1366|1330|1295| |*M9S921004C*|G|F05|1303|1255|1210|1167|1125|1081|1041|999| |*M9S921004C*|G|F06|1406|1362|1321|1281|1240|1197|1157|1118| |*M9S921004C*|G|F07|1445|1403|1363|1324|1287|1247|1208|1167| |*M9S921004C*|G|F08|1778|1743|1700|1669|1634|1600|1568|1542| |*M9S921004C*|G|F09|1824|1785|1747|1714|1680|1647|1617|1585| |*M9S921005C*|G|F01|906|813|717|613|519|439|368|N/A| |*M9S921005C*|G|F02|1871|1818|1769|1720|1667|1614|1565|1511| |*M9S921005C*|G|F03|1831|1782|1729|1679|1624|1571|1520|1465| |*M9S921005C*|G|F04|1653|1596|1538|1480|1422|1362|1306|1247| |*M9S921005C*|G|F05|1496|1437|1376|1315|1250|1189|1126|1056| |*M9S921005C*|G|F06|1640|1587|1527|1471|1414|1357|1294|1235| |*M9S921005C*|G|F07|1955|1937|1909|1860|1813|1765|1712|1662| |*M9S921005C*|G|F08|2086|2039|1991|1944|1896|1855|1810|1763| |*M9S921005C*|G|F09|2222|2178|2133|2088|2043|1998|1954|1910| |*M9S921205D*|G|F01|1056|962|866|772|666|574|501|429| |*M9S921205D*|G|F02|2096|2050|2005|1948|1899|1848|1800|1755|
|*M9S921205D*|G|F03|2023|1973|1927|1877|1829|1781|1731|1680| |*M9S921205D*|G|F04|1946|1900|1848|1795|1741|1689|1637|1584| |*M9S921205D*|G|F05|1231|1151|1078|992|913|812|725|651| |*M9S921205D*|G|F06|1503|1440|1382|1318|1251|1179|1108|1039| |*M9S921205D*|G|F07|1704|1646|1586|1532|1473|1412|1346|1284| |*M9S921205D*|G|F08|1831|1775|1720|1668|1610|1560|1511|1457| |*M9S921205D*|G|F09|2222|2173|2125|2078|2029|1980|1933|1884|
HEATING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.1|0.2|0.2|0.3|0.3|0.4|0.4|0.5|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|CFM|CFM| |*M9S920403A*|W/W1|F01^^|610|56|559|N/A|513|N/A|467|N/A|419|N/A|368|316|285| |*M9S920403A*|W/W1|F02^|925|37|887|38|852|40|818|42|787|43|754|720|685| |*M9S920403A*|W/W1|F03|846|40|808|42|772|44|737|46|703|49|667|630|594| |*M9S920403A*|W/W1|F04|781|44|739|46|701|49|663|51|625|55|586|547|508| |*M9S920603B*|W/W1|F01^^|723|N/A|663|N/A|604|N/A|539|N/A|476|N/A|404|347|291| |*M9S920603B*|W/W1|F02^|1052|49|1010|51|962|53|920|56|875|58|829|785|740| |*M9S920603B*|W/W1|F03|1125|45|1084|47|1042|49|1003|51|964|53|918|875|834| |*M9S920603B*|W/W1|F04|1206|42|1166|44|1129|45|1091|47|1054|48|1012|977|947| |*M9S920803B*|W/W1|F01^^|718|N/A|662|N/A|611|N/A|551|N/A|486|N/A|419|358|300| |*M9S920803B*|W/W1|F02^|1373|50|1341|51|1307|52|1279|53|1253|54|1226|1197|1172| |*M9S920803B*|W/W1|F03|1309|52|1265|54|1232|55|1192|57|1162|59|1129|1093|1057| |*M9S920803B*|W/W1|F04|1233|55|1194|57|1165|59|1131|60|1097|62|1070|1039|1008| |*M9S920804C*|W/W1|F01^^|804|N/A|740|N/A|670|N/A|586|N/A|501|N/A|407|347|N/A| |*M9S920804C*|W/W1|F02^|1422|48|1375|50|1332|51|1288|53|1245|55|1200|1154|1108| |*M9S920804C*|W/W1|F03|1502|45|1455|47|1410|48|1365|50|1322|52|1278|1237|1195| |*M9S920804C*|W/W1|F04|1567|44|1519|45|1476|46|1441|47|1402|49|1360|1319|1278| |*M9S920805C*|W/W1|F01^^|869|N/A|782|N/A|684|N/A|575|N/A|482|N/A|395|331|122| |*M9S920805C*|W/W1|F02^|1823|37|1776|38|1720|40|1679|41|1642|41|1597|1553|1504| |*M9S920805C*|W/W1|F03|1778|38|1729|39|1690|40|1648|41|1605|42|1558|1497|1449| |*M9S920805C*|W/W1|F04|1722|40|1660|41|1609|42|1553|44|1507|45|1455|1402|1350| |*M9S921004C*|W/W1|F01^^|809|N/A|740|N/A|669|N/A|603|N/A|536|N/A|449|377|319| |*M9S921004C*|W/W1|F02^|1754|49|1707|50|1673|51|1640|52|1604|53|1568|1538|1509| |*M9S921004C*|W/W1|F03|1648|52|1620|53|1586|54|1552|55|1515|56|1480|1449|1412| |*M9S921004C*|W/W1|F04|1558|55|1517|56|1479|58|1441|59|1403|61|1366|1330|1295| |*M9S921005C*|W/W1|F01^^|906|N/A|813|N/A|717|N/A|613|N/A|519|N/A|439|368|N/A| |*M9S921005C*|W/W1|F02^|1871|46|1818|47|1769|48|1720|50|1667|51|1614|1565|1511| |*M9S921005C*|W/W1|F03|1831|47|1782|48|1729|49|1679|51|1624|52|1571|1520|1465| |*M9S921005C*|W/W1|F04^^|1653|52|1596|53|1538|55|1480|58|1422|60|1362|1306|1247| |*M9S921205D*|W/W1|F01^^|1056|N/A|962|N/A|866|N/A|772|N/A|666|N/A|574|501|429| |*M9S921205D*|W/W1|F02^|2096|49|2050|50|2005|51|1948|52|1899|54|1848|1800|1755| |*M9S921205D*|W/W1|F03|2023|51|1973|52|1927|53|1877|54|1829|56|1781|1731|1680| |*M9S921205D*|W/W1|F04^^|1946|53|1900|54|1848|55|1795|57|1741|59|1689|1637|1584|
|TEMP RANGE| |---| |30-60|
|35-65| |35-65| |35-65| |25-55| |35-65| |35-65| |35-65|
|NOTE: ^DEFAULT & RECOMMENDED ^^NOT RECOMMENDED FOR HEATING| |---|
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960403A*|Y/Y1|F01|705|661|617|564|509|455|405|362| |*M9S960403A*|Y/Y1|F02|1079|1055|1027|994|965|935|906|863| |*M9S960403A*|Y/Y1|F03|915|881|846|814|780|737|695|652| |*M9S960403A*|Y/Y1|F04^|887|855|823|790|751|705|666|608| |*M9S960403A*|Y/Y1|F05|1135|1106|1078|1049|1021|994|965|933| |*M9S960403A*|Y/Y1|F06|1189|1163|1138|1111|1085|1059|1032|1001| |*M9S960403A*|Y/Y1|F07|1266|1243|1218|1197|1172|1148|1123|1099| |*M9S960403A*|Y/Y1|F08|1313|1288|1261|1239|1215|1189|1165|1143| |*M9S960403A*|Y/Y1|F09|1342|1324|1305|1280|1263|1239|1216|1193| |*M9S960603B*|Y/Y1|F01|758|696|636|572|512|460|412|354| |*M9S960603B*|Y/Y1|F02|1218|1178|1140|1100|1060|1016|977|937| |*M9S960603B*|Y/Y1|F03|1164|1123|1084|1042|1003|960|920|871| |*M9S960603B*|Y/Y1|F04^|1121|1083|1041|996|953|906|861|818| |*M9S960603B*|Y/Y1|F05|902|851|801|746|689|637|585|542| |*M9S960603B*|Y/Y1|F06|960|917|864|812|764|708|661|614| |*M9S960603B*|Y/Y1|F07|1273|1240|1207|1171|1128|1089|1051|1012| |*M9S960603B*|Y/Y1|F08|1335|1301|1266|1228|1192|1154|1118|1078| |*M9S960603B*|Y/Y1|F09|1427|1390|1362|1327|1297|1260|1224|1193| |*M9S960803B*|Y/Y1|F01|715|658|589|524|465|412|360|279| |*M9S960803B*|Y/Y1|F02|1415|1385|1355|1322|1291|1255|1219|1186| |*M9S960803B*|Y/Y1|F03|1388|1360|1325|1291|1259|1223|1191|1157| |*M9S960803B*|Y/Y1|F04^|1290|1252|1215|1182|1143|1107|1071|1032| |*M9S960803B*|Y/Y1|F05|916|867|817|767|710|657|608|563| |*M9S960803B*|Y/Y1|F06|985|940|892|842|797|746|693|649| |*M9S960803B*|Y/Y1|F07|1118|1078|1037|992|952|910|863|822| |*M9S960803B*|Y/Y1|F08|1191|1153|1114|1074|1034|993|951|911| |*M9S960803B*|Y/Y1|F09|1471|1440|1409|1377|1347|1314|1283|1247| |*M9S960804C*|Y/Y1|F01|1019|952|878|796|706|619|542|485| |*M9S960804C*|Y/Y1|F02|1791|1743|1700|1663|1626|1583|1538|1489| |*M9S960804C*|Y/Y1|F03|1625|1559|1512|1468|1425|1370|1325|1271| |*M9S960804C*|Y/Y1|F04^|1537|1490|1447|1403|1354|1301|1247|1190| |*M9S960804C*|Y/Y1|F05|1289|1234|1180|1122|1058|991|917|840| |*M9S960804C*|Y/Y1|F06|1431|1375|1329|1283|1227|1169|1108|1043| |*M9S960804C*|Y/Y1|F07|1836|1784|1741|1703|1664|1628|1585|1537| |*M9S960804C*|Y/Y1|F08|1919|1890|1846|1807|1771|1735|1694|1650|
|*M9S960804C*|Y/Y1|F09|1952|1921|1885|1843|1804|1769|1731|1691|
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960805C*|Y/Y1|F01|1029|959|890|811|727|647|579|511| |*M9S960805C*|Y/Y1|F02|1814|1766|1722|1679|1637|1595|1555|1511| |*M9S960805C*|Y/Y1|F03|1893|1844|1803|1763|1723|1685|1641|1604| |*M9S960805C*|Y/Y1|F04^|1738|1680|1637|1596|1554|1510|1469|1420| |*M9S960805C*|Y/Y1|F05|1193|1135|1087|1016|986|950|880|805| |*M9S960805C*|Y/Y1|F06|1421|1369|1323|1272|1222|1168|1108|1045| |*M9S960805C*|Y/Y1|F07|1582|1536|1491|1445|1404|1358|1309|1255| |*M9S960805C*|Y/Y1|F08|1962|1919|1889|1851|1816|1780|1743|1702| |*M9S960805C*|Y/Y1|F09|2068|2024|1986|1947|1912|1873|1837|1797| |*M9S961005C*|Y/Y1|F01|1008|934|855|779|702|628|557|493| |*M9S961005C*|Y/Y1|F02|2026|1981|1929|1901|1858|1819|1773|1733| |*M9S961005C*|Y/Y1|F03|1921|1879|1840|1791|1751|1705|1656|1610| |*M9S961005C*|Y/Y1|F04^|1804|1755|1710|1664|1619|1574|1526|1479| |*M9S961005C*|Y/Y1|F05|1475|1421|1369|1314|1260|1207|1152|1097| |*M9S961005C*|Y/Y1|F06|1626|1578|1522|1475|1427|1353|1328|1283| |*M9S961005C*|Y/Y1|F07|1693|1639|1588|1542|1491|1437|1390|1340| |*M9S961005C*|Y/Y1|F08|1775|1723|1674|1629|1580|1529|1484|1435| |*M9S961005C*|Y/Y1|F09|2161|2122|2084|2048|2010|1973|1940|1914| |*M9S961205D*|Y/Y1|F01|1118|1035|952|860|750|663|590|519| |*M9S961205D*|Y/Y1|F02|2143|2095|2047|2002|1954|1891|1850|1802| |*M9S961205D*|Y/Y1|F03|2025|1977|1930|1897|1848|1798|1750|1703| |*M9S961205D*|Y/Y1|F04^|1906|1877|1828|1778|1726|1674|1622|1568| |*M9S961205D*|Y/Y1|F05|1220|1145|1070|995|952|907|811|725| |*M9S961205D*|Y/Y1|F06|1684|1620|1561|1499|1438|1378|1318|1259| |*M9S961205D*|Y/Y1|F07|1766|1712|1666|1612|1558|1506|1450|1395| |*M9S961205D*|Y/Y1|F08|1863|1807|1754|1698|1642|1587|1532|1476| |*M9S961205D*|Y/Y1|F09|2454|2396|2347|2296|2250|2202|2157|2113|
|NOTE:| |---| |^ Default speed|
############# HIGH STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960403A*|Y2|F01|705|661|617|564|509|455|405|362| |*M9S960403A*|Y2|F02|1079|1055|1027|994|965|935|906|863| |*M9S960403A*|Y2|F03|915|881|846|814|780|737|695|652| |*M9S960403A*|Y2|F04|887|855|823|790|751|705|666|608| |*M9S960403A*|Y2|F05^|1135|1106|1078|1049|1021|994|965|933|
|*M9S960403A*|Y2|F06|1189|1163|1138|1111|1085|1059|1032|1001| |*M9S960403A*|Y2|F07|1266|1243|1218|1197|1172|1148|1123|1099| |*M9S960403A*|Y2|F08|1313|1288|1261|1239|1215|1189|1165|1143| |*M9S960403A*|Y2|F09|1342|1324|1305|1280|1263|1239|1216|1193| |*M9S960603B*|Y2|F01|758|696|636|572|512|460|412|354| |*M9S960603B*|Y2|F02|1218|1178|1140|1100|1060|1016|977|937| |*M9S960603B*|Y2|F03|1164|1123|1084|1042|1003|960|920|871| |*M9S960603B*|Y2|F04|1121|1083|1041|996|953|906|861|818| |*M9S960603B*|Y2|F05^|902|851|801|746|689|637|585|542| |*M9S960603B*|Y2|F06|960|917|864|812|764|708|661|614| |*M9S960603B*|Y2|F07|1273|1240|1207|1171|1128|1089|1051|1012| |*M9S960603B*|Y2|F08|1335|1301|1266|1228|1192|1154|1118|1078| |*M9S960603B*|Y2|F09|1427|1390|1362|1327|1297|1260|1224|1193| |*M9S960803B*|Y2|F01|715|658|589|524|465|412|360|279| |*M9S960803B*|Y2|F02|1415|1385|1355|1322|1291|1255|1219|1186| |*M9S960803B*|Y2|F03|1388|1360|1325|1291|1259|1223|1191|1157| |*M9S960803B*|Y2|F04|1290|1252|1215|1182|1143|1107|1071|1032| |*M9S960803B*|Y2|F05^|916|867|817|767|710|657|608|563| |*M9S960803B*|Y2|F06|985|940|892|842|797|746|693|649| |*M9S960803B*|Y2|F07|1118|1078|1037|992|952|910|863|822| |*M9S960803B*|Y2|F08|1191|1153|1114|1074|1034|993|951|911| |*M9S960803B*|Y2|F09|1471|1440|1409|1377|1347|1314|1283|1247| |*M9S960804C*|Y2|F01|1019|952|878|796|706|619|542|485| |*M9S960804C*|Y2|F02|1791|1743|1700|1663|1626|1583|1538|1489| |*M9S960804C*|Y2|F03|1625|1559|1512|1468|1425|1370|1325|1271| |*M9S960804C*|Y2|F04|1537|1490|1447|1403|1354|1301|1247|1190| |*M9S960804C*|Y2|F05^|1289|1234|1180|1122|1058|991|917|840| |*M9S960804C*|Y2|F06|1431|1375|1329|1283|1227|1169|1108|1043| |*M9S960804C*|Y2|F07|1836|1784|1741|1703|1664|1628|1585|1537| |*M9S960804C*|Y2|F08|1919|1890|1846|1807|1771|1735|1694|1650| |*M9S960804C*|Y2|F09|1952|1921|1885|1843|1804|1769|1731|1691|
############ HIGH STAGE COOLING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960805C*|Y2|F01|1029|959|890|811|727|647|579|511| |*M9S960805C*|Y2|F02|1814|1766|1722|1679|1637|1595|1555|1511| |*M9S960805C*|Y2|F03|1893|1844|1803|1763|1723|1685|1641|1604| |*M9S960805C*|Y2|F04|1738|1680|1637|1596|1554|1510|1469|1420| |*M9S960805C*|Y2|F05^|1193|1135|1087|1016|986|950|880|805| |*M9S960805C*|Y2|F06|1421|1369|1323|1272|1222|1168|1108|1045| |*M9S960805C*|Y2|F07|1582|1536|1491|1445|1404|1358|1309|1255| |*M9S960805C*|Y2|F08|1962|1919|1889|1851|1816|1780|1743|1702| |*M9S960805C*|Y2|F09|2068|2024|1986|1947|1912|1873|1837|1797| |*M9S961005C*|Y2|F01|1008|934|855|779|702|628|557|493| |*M9S961005C*|Y2|F02|2026|1981|1929|1901|1858|1819|1773|1733| |*M9S961005C*|Y2|F03|1921|1879|1840|1791|1751|1705|1656|1610| |*M9S961005C*|Y2|F04|1804|1755|1710|1664|1619|1574|1526|1479|
|*M9S961005C*|Y2|F05^|1475|1421|1369|1314|1260|1207|1152|1097| |*M9S961005C*|Y2|F06|1626|1578|1522|1475|1427|1353|1328|1283| |*M9S961005C*|Y2|F07|1693|1639|1588|1542|1491|1437|1390|1340| |*M9S961005C*|Y2|F08|1775|1723|1674|1629|1580|1529|1484|1435| |*M9S961005C*|Y2|F09|2161|2122|2084|2048|2010|1973|1940|1914| |*M9S961205D*|Y2|F01|1118|1035|952|860|750|663|590|519| |*M9S961205D*|Y2|F02|2143|2095|2047|2002|1954|1891|1850|1802| |*M9S961205D*|Y2|F03|2025|1977|1930|1897|1848|1798|1750|1703| |*M9S961205D*|Y2|F04|1906|1877|1828|1778|1726|1674|1622|1568| |*M9S961205D*|Y2|F05^|1220|1145|1070|995|952|907|811|725| |*M9S961205D*|Y2|F06|1684|1620|1561|1499|1438|1378|1318|1259| |*M9S961205D*|Y2|F07|1766|1712|1666|1612|1558|1506|1450|1395| |*M9S961205D*|Y2|F08|1863|1807|1754|1698|1642|1587|1532|1476| |*M9S961205D*|Y2|F09|2454|2396|2347|2296|2250|2202|2157|2113|
|NOTE:| |---| |^ Default speed|
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960403A*|G|F01|705|661|617|564|509|455|405|362| |*M9S960403A*|G|F02|1079|1055|1027|994|965|935|906|863| |*M9S960403A*|G|F03|915|881|846|814|780|737|695|652| |*M9S960403A*|G|F04|887|855|823|790|751|705|666|608| |*M9S960403A*|G|F05|1135|1106|1078|1049|1021|994|965|933| |*M9S960403A*|G|F06|1189|1163|1138|1111|1085|1059|1032|1001| |*M9S960403A*|G|F07|1266|1243|1218|1197|1172|1148|1123|1099| |*M9S960403A*|G|F08|1313|1288|1261|1239|1215|1189|1165|1143| |*M9S960403A*|G|F09|1342|1324|1305|1280|1263|1239|1216|1193| |*M9S960603B*|G|F01|758|696|636|572|512|460|412|354| |*M9S960603B*|G|F02|1218|1178|1140|1100|1060|1016|977|937| |*M9S960603B*|G|F03|1164|1123|1084|1042|1003|960|920|871| |*M9S960603B*|G|F04|1121|1083|1041|996|953|906|861|818| |*M9S960603B*|G|F05|902|851|801|746|689|637|585|542| |*M9S960603B*|G|F06|960|917|864|812|764|708|661|614| |*M9S960603B*|G|F07|1273|1240|1207|1171|1128|1089|1051|1012| |*M9S960603B*|G|F08|1335|1301|1266|1228|1192|1154|1118|1078| |*M9S960603B*|G|F09|1427|1390|1362|1327|1297|1260|1224|1193| |*M9S960803B*|G|F01|715|658|589|524|465|412|360|279| |*M9S960803B*|G|F02|1415|1385|1355|1322|1291|1255|1219|1186| |*M9S960803B*|G|F03|1388|1360|1325|1291|1259|1223|1191|1157| |*M9S960803B*|G|F04|1290|1252|1215|1182|1143|1107|1071|1032| |*M9S960803B*|G|F05|916|867|817|767|710|657|608|563| |*M9S960803B*|G|F06|985|940|892|842|797|746|693|649| |*M9S960803B*|G|F07|1118|1078|1037|992|952|910|863|822| |*M9S960803B*|G|F08|1191|1153|1114|1074|1034|993|951|911| |*M9S960803B*|G|F09|1471|1440|1409|1377|1347|1314|1283|1247|
|*M9S960804C*|G|F01|1019|952|878|796|706|619|542|485| |*M9S960804C*|G|F02|1791|1743|1700|1663|1626|1583|1538|1489| |*M9S960804C*|G|F03|1625|1559|1512|1468|1425|1370|1325|1271| |*M9S960804C*|G|F04|1537|1490|1447|1403|1354|1301|1247|1190| |*M9S960804C*|G|F05|1289|1234|1180|1122|1058|991|917|840| |*M9S960804C*|G|F06|1431|1375|1329|1283|1227|1169|1108|1043| |*M9S960804C*|G|F07|1836|1784|1741|1703|1664|1628|1585|1537| |*M9S960804C*|G|F08|1919|1890|1846|1807|1771|1735|1694|1650| |*M9S960804C*|G|F09|1952|1921|1885|1843|1804|1769|1731|1691|
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.2|0.3|0.4|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|CFM|CFM|CFM|CFM|CFM|CFM|CFM| |*M9S960805C*|G|F01|1029|959|890|811|727|647|579|511| |*M9S960805C*|G|F02|1814|1766|1722|1679|1637|1595|1555|1511| |*M9S960805C*|G|F03|1893|1844|1803|1763|1723|1685|1641|1604| |*M9S960805C*|G|F04|1738|1680|1637|1596|1554|1510|1469|1420| |*M9S960805C*|G|F05|1193|1135|1087|1016|986|950|880|805| |*M9S960805C*|G|F06|1421|1369|1323|1272|1222|1168|1108|1045| |*M9S960805C*|G|F07|1582|1536|1491|1445|1404|1358|1309|1255| |*M9S960805C*|G|F08|1962|1919|1889|1851|1816|1780|1743|1702| |*M9S960805C*|G|F09|2068|2024|1986|1947|1912|1873|1837|1797| |*M9S961005C*|G|F01|1008|934|855|779|702|628|557|493| |*M9S961005C*|G|F02|2026|1981|1929|1901|1858|1819|1773|1733| |*M9S961005C*|G|F03|1921|1879|1840|1791|1751|1705|1656|1610| |*M9S961005C*|G|F04|1804|1755|1710|1664|1619|1574|1526|1479| |*M9S961005C*|G|F05|1475|1421|1369|1314|1260|1207|1152|1097| |*M9S961005C*|G|F06|1626|1578|1522|1475|1427|1353|1328|1283| |*M9S961005C*|G|F07|1693|1639|1588|1542|1491|1437|1390|1340| |*M9S961005C*|G|F08|1775|1723|1674|1629|1580|1529|1484|1435| |*M9S961005C*|G|F09|2161|2122|2084|2048|2010|1973|1940|1914| |*M9S961205D*|G|F01|1118|1035|952|860|750|663|590|519| |*M9S961205D*|G|F02|2143|2095|2047|2002|1954|1891|1850|1802| |*M9S961205D*|G|F03|2025|1977|1930|1897|1848|1798|1750|1703| |*M9S961205D*|G|F04|1906|1877|1828|1778|1726|1674|1622|1568| |*M9S961205D*|G|F05|1220|1145|1070|995|952|907|811|725| |*M9S961205D*|G|F06|1684|1620|1561|1499|1438|1378|1318|1259| |*M9S961205D*|G|F07|1766|1712|1666|1612|1558|1506|1450|1395| |*M9S961205D*|G|F08|1863|1807|1754|1698|1642|1587|1532|1476| |*M9S961205D*|G|F09|2454|2396|2347|2296|2250|2202|2157|2113|
########################### HEATING AIFLOW
|MODEL|THERMOSTAT CALL|TAP #|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)|EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)| |---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---| |MODEL|THERMOSTAT CALL|TAP #|0.1|0.1|0.2|0.2|0.3|0.3|0.4|0.4|0.5|0.5|0.6|0.7|0.8| |MODEL|THERMOSTAT CALL|TAP #|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|RISE|CFM|CFM|CFM| |*M9S960403A*|W/W1|F01^^|705|50|661|54|617|N/A|564|N/A|509|N/A|455|405|362| |*M9S960403A*|W/W1|F02^|1079|33|1055|34|1027|35|994|36|965|37|935|906|863|
|*M9S960403A*|W/W1|F03|915|39|881|40|846|42|814|44|780|46|737|695|652| |*M9S960403A*|W/W1|F04|887|40|855|42|823|43|790|45|751|47|705|666|608| |*M9S960603B*|W/W1|F01^^|758|N/A|696|N/A|636|N/A|572|N/A|512|N/A|460|412|354| |*M9S960603B*|W/W1|F02^|1218|44|1178|45|1140|47|1100|48|1060|50|1016|977|937| |*M9S960603B*|W/W1|F03|1164|46|1123|47|1084|49|1042|51|1003|53|960|920|871| |*M9S960603B*|W/W1|F04|1121|48|1083|49|1041|51|996|54|953|56|906|861|818| |*M9S960803B*|W/W1|F01^^|715|N/A|658|N/A|589|N/A|524|N/A|465|N/A|412|360|279| |*M9S960803B*|W/W1|F02^|1415|50|1385|51|1355|52|1322|54|1291|55|1255|1219|1186| |*M9S960803B*|W/W1|F03|1388|51|1360|52|1325|54|1291|55|1259|57|1223|1191|1157| |*M9S960803B*|W/W1|F04|1290|55|1252|57|1215|59|1182|60|1143|62|1107|1071|1032| |*M9S960804C*|W/W1|F01^^|1019|N/A|952|N/A|878|N/A|796|N/A|706|N/A|619|542|485| |*M9S960804C*|W/W1|F02^|1791|40|1743|41|1700|42|1663|43|1626|44|1583|1538|1489| |*M9S960804C*|W/W1|F03|1625|44|1559|46|1512|47|1468|48|1425|50|1370|1325|1271| |*M9S960804C*|W/W1|F04|1537|46|1490|48|1447|49|1403|51|1354|53|1301|1247|1190| |*M9S960805C*|W/W1|F01^^|1029|N/A|959|N/A|890|N/A|811|N/A|727|N/A|647|579|511| |*M9S960805C*|W/W1|F02^|1814|39|1766|40|1722|41|1679|42|1637|43|1595|1555|1511| |*M9S960805C*|W/W1|F03|1893|38|1844|39|1803|39|1763|40|1723|41|1685|1641|1604| |*M9S960805C*|W/W1|F04|1738|41|1680|42|1637|43|1596|45|1554|46|1510|1469|1420| |*M9S961005C*|W/W1|F01^^|1008|N/A|934|N/A|855|N/A|779|N/A|702|N/A|628|557|493| |*M9S961005C*|W/W1|F02^|2026|44|1981|45|1929|46|1901|47|1858|48|1819|1773|1733| |*M9S961005C*|W/W1|F03|1921|46|1879|47|1840|48|1791|50|1751|51|1705|1656|1610| |*M9S961005C*|W/W1|F04|1804|49|1755|51|1710|52|1664|53|1619|55|1574|1526|1479| |*M9S961205D*|W/W1|F01^^|1118|N/A|1035|N/A|952|N/A|860|N/A|750|N/A|663|590|519| |*M9S961205D*|W/W1|F02^|2143|50|2095|51|2047|52|2002|53|1954|55|1891|1850|1802| |*M9S961205D*|W/W1|F03|2025|53|1977|54|1930|55|1897|56|1848|58|1798|1750|1703| |*M9S961205D*|W/W1|F04^^|1906|56|1877|57|1828|58|1778|60|1726|62|1674|1622|1568|
|TEMP RANGE| |---| |25-55| |35-65| |35-65| |25-55| |25-55| |30-60| |35-65|
|^^NOT RECOMMENDED FOR HEATING
NOTE: ^DEFAULT & RECOMMENDED| |---|
WIRING DIAGRAMS
*M9S92/*M9S96/*C9S96
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
HIGH VOLTAGE!
|GN
GND
RD
GN
24 VAC
115 VAC
GND
GRD
0140F02626-A
BK
EAC
HUMIDIFIER
ID
NEUTRAL
WIRING TO UNIT
L
NTEGRATEDCONTROLMODULE
HOT SURFACE
GND
BLWR
NEUTRAL
WARNING:
GROUNDED.
OVERCURRENT PROTECTION DEVICE
MUST BE PROPERLY
SWITCH
NEUTRAL
ELECTRONIC
AIR
IGN
IND
DISCONNECT
FS
POLARIZED AND
NEUTRAL
LINE
NEUTRAL
JUNCTION BOX
BLWR IND LO
N
INDOOR
AIR CLEANER
HUM
DOOR
NEUTRAL
NTEGRATEDCONTROLMODULE
TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH
115 VAC
HUM-OUT
IGNITER
CIRCULATOR
BEFORE SERVICING.
FLAME SENSOR
DISCONNECT POWER
LINE
GND
BR
WH
GY YL
PK
GY
LIMIT CONTROL
AUXILIARY
AUTO RESET
PK
WARNING:DISCONNECT
40 VA TRANSFORMER
N
G
C
SENSOR
FLAME
1 ROLL OUT SWITCH
SOME UNITS MAY HAVE
TO UNIT MUST BE
PU
RD
AND GROUNDED.
JUNCTION BOX
WH
BL
BR
NO
LIMIT CONTROL
AUTO RESET PRIMARY
WH
1
L
BK
ID BLOWER PRESSURE SWITCH
SERVICING. WIRING
PK
RD
L
N
DOOR OPEN)
(OPEN WHEN
DOOR SWITCH
COMPARTMENT
BLOWER
GND
BLOWERCIRCULATOR
Ø /60 HZ
DISCONNECT
GAS VALVE
OVERCURRENT
CONNECTOR
2 CIRCUIT
GND
WH
CHASSIS GROUND
IGNITER
SURFACE
HOT
2
YL
C
BLOWER
DRAFT
INDUCED
|BK| | |---|---| | | |
BLOWER COMPARTMENT
115 VAC/ 1
BK
ECM MTR HARNESS
POWER BEFORE
BK
TO POWER SUPPLY WITH
BURNER COMPARTMENT
PROTECTION DEVICE
PROPERLY POLARIZED
SWITCH (PRESS.)
FIELD SPLICE
FIELD GND
EQUIPMENT GND
INTERNAL TO
PROT. DEVICE
INTEGRATED CONTROL PLUG CONNECTION
SWITCH (TEMP.)
JUNCTION
LOW VOLTAGE (24V)
OVERCURRENT
TERMINAL
IGNITER
LOW VOLTAGE FIELD HI VOLTAGE (115V)
HI VOLTAGE FIELD
NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY.
4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.
5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (NO THERMOSTAT INPUTS)
COLOR CODES: PK PINK BR BROWN WH WHITE BL BLUE GY GRAY RD RED YL YELLOW OR ORANGE PU PURPLE GN GREEN BK BLACK
1 2
3
4 5
6
7 8
9
10 11
12
READ CODES FROM LEFT TO RIGHT
EAC-H
XFMR-H
CRC-H
LNE-H
E
E
E
E
E
E
EFT
CENTER
RGHT
SW331313SW1
R223 SW2
6 R226
|DEHUM24VHUM| |---| | | |TWN|
E21
E34
E24 W/W1 R G R Y/Y1 Y2
RD
BL
RD
YLYL
BK
BK BK
WH
WH WH
GY
ORGN
PU
PU PU
NEUT2 NEUT1
CRC-N EAC-N
HUM-N XFMR-N
LNE-N
GND
MICRO
TO
TR (7)
G
| |MV (10)|MV (10)| |---|---|---| | | |C
HI| |MVC (11) C
|MVC (11) C
|C
HI|
C
TH (3)
24VTHERMOSTATCONNECTONS NEC. CLASS2WRE
GAS VALVE
TRANSFORMER
HLI (8)
Y2
Y1
RLO (6)
O
W1
R
MANUAL RESET ROLLOUT LIMIT SWITCH
PRESS. SWTICH.
C
DEHUM
PS1(5)
AUTO RESET PRIMARY LIMIT
24 VAC
NO
BLWR
AIR
INDOOR CIRCULATOR
R
TO
MICRO
TO
TO
+VDC
40 VA
INTERGRATED CONTROL MODULE
RLI (12)
AUTO RESET AUX LIMIT
HLO (1)
Seven Segment Display Error Code Status Seg#3 Seg#2 Seg#1
Internal Faults or IRQ Loss EEE Lockout Due to Excessive Retries or Recycles E E 0 Pressure Switch Stuck Closed E E 1 Pressure Switch Open E E 2 Open High Limit Switch E E 3 Flame Detected When no Flame Should be Present E E 4 Open Fuse E E 5 Low Flame Signal E E 6 Ignitor Relay Fault E E L Reversed Line Polarity or Grounding Error E E A Internal Gas Valve Error E E b External Gas Valve Error E E C Open Rollout Switch E 1 1 Ignitor Open E E n Inducer Relay Error E E j TWIN Error E E H
RD
C2
MI
| |1
2|1
2| |---|---|---| | | | |
RD BK
BK
WH
WH
WH
WH
Grounding Error E 1 0
5
3
4
1
2
RD
BK
OR BL
YL
RD
BL OR
BK
YL
T2
T3
T4
T5
COM
RD
NO
C
GY
FRONT COVER PRESSURE SWITCH
NO
FRONT COVER PRESSURE SWITCH

YL
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Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
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