Okuma Genos M560 V



########## Vertical Machining Centers





####### Vertical Machining Centers





Thermo-Friendly Concept

Collision Avoidance System

Machining Navi

Machining accuracy and productivity that exceed expectations; ease of use with a thorough understanding of the user’s perspective. Machine shops around the world long for machines like this. Okuma has faced this challenge head on, resulting in the high quality GENOS global machine. Okuma’s technical genes are found in cutting edge manufacturing that seeks to balance high quality and low cost.

GENOS technology carries Okuma’s genetic heritage and takes you to the leading edge of global competition.

Photos used in this brochure include optional equipment.

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Highly rigid construction for productivity that exceeds expectations

Same double column structure as on the best-selling MB-V series

Maximum performance is achieved by limiting the options with the same high-rigidity structure.


Fast, powerful, long-life spindle (bearing lubrication: oil air)

##### Z

Highly rigid double-column construction

X

Y

Zero alignment drive / center drive

Tough vertical ribs directly below linear ball guides

“X” diagonal rib casting

Ball screw bracket integrated in machine

Table size / machining area

GENOS M560-V GENOS M660-VGENOS M460-VE

(Z-axis travel)

660 mm

(Z-axis travel)

(Z-axis travel)

460 mm

460 mm

660 mm (Y-axis travel)

560 mm (Y-axis travel)

460 mm (Y-axis travel)

660 mm

560 mm (table)

460 mm (table)

(table) 1,530 mm (table) 1,500 mm (X-axis travel)

762 mm (X-axis travel)

1,050 mm (X-axis travel)

1,000 mm (table)

1,300 mm (table)

########### Fast machine movements reduce non-cutting time

Non-cutting time reduced 30% from previous machine with maximum acceleration/deceleration speeds of 0.7 G and high-speed rapid traverse.

########### Hi-G Control (standard)


Non-cutting time 35% less (Compared with previous machine.)

Acceleration/deceleration during positioning is controlled by math functions linked to motor speed/torque characteristics, to provideboth machine accel/decel and vibration control.

Rapid traverse X,Y: 40 m/min, Z: 32 m/min ATC time (T-T) 1.2 sec (M460-VE, M560-V) 1.5 sec (M660-V)

Hi-G control

Previous

| | | | |---|---|---| |Time| | |

Speed

Reduced positioning time

########### Highly rigid structure supports powerful cutting

In addition to the highly rigid double-column structure and the diagonal rib casting base section, Okuma’s original design makes this a robust machine capable of stable, powerful cutting even with high-speed movement.

Highly rigid double-column construction “X” diagonal rib casting


Torsional rigidity comparisons (per weight)





Highly rigid construction using 3D-CAD and FEM analysis

1.0 1.2 3.5 7.1

GENOS with “X” diagonal ribs

Small overhang for more efficient machining

The overhang from the machining point to slideway is small, enabling efficient machining. For table movement, the Y-axis overhang also remains small regardless of the machining position.


Overhang Y-axis travel

Highly accurate drive system

The ball screw is set at the center of the table. By aligning the positions of the center of the ball screw and the guideway, highly accurate drive and positioning are achieved with no collisions.

Table center aligns with ball-screw center (center drive)

Zero alignment drive / center drive

Workpiece

Table

Guideway “center” aligns with ball-screw center (zero alignment center)

Guide[Y axis]

Ball screw center

3 4

Improved productivity with powerful machiningHigh dimensional stability


Manageable Deformation—Accurately Controlled

Thermo-Friendly Concept

Spindle specifications

########### Wide-range spindle (standard)

########### Wide-range spindle (option for M560-V, M660-V)

Spindle speed: 15,000 min-1 Spindle motor output: 22/18.5 kW (10 min/cont) Torque: 199 N-m (146 ft-Ibf) Tapered bore: 7/24 taper No. 40

Spindle speed: 12,000 min-1 Spindle motor output: 26/18.5 kW (10 min/cont) Torque: 199 N-m (146 ft-Ibf) Tapered bore: 7/24 taper No. 50

Eliminate waste with the Thermo-Friendly Concept

In addition to maintaining high dimensional accuracy when room temperature changes, Okuma’s Thermo-Friendly Concept provides high dimensional accuracy during machine startup and machining restart. To stabilize thermal deformation, warming-up time is shortened and the burden of dimensional correction during machining restart is reduced.

TAS-C: Thermo Active Stabilizer—Construction “Proactively” keeps the machine [construction] in optimum, stable condition during shop environment temperature change resulting in superb (stable) machining accuracies.

500

50

500

50

15 kW (5 min)

26 kW (10 min)

199 N-m (5 min) 22 kW (10 min)15 kW (5 min)

199 N-m (5 min)

Spindle motor output

Spindle motor output

18.5 kW (cont)

146 N-m (cont) 18.5 kW (cont)

146 N-m (cont)

10

10

100

100

50

5

50

5

Torque

11kW (cont)

11kW (cont)

Torque

########### Machining dimensional change over time: Less than 8 µm (GENOS M460-VE actual data)

1

1

10

10

N-m

N-m

5

5

0.5

0.5

20

TAS-S: Thermo Active Stabilizer—Spindle Accurate compensation during spindle start/stops, and speed changes.

4,000 720

4,000

kW

kW

12,000

720

2,500

15,0002,500

################ X-axis 8 µmY-axis5 µm

10

1 0.1

1

0.1

50 100 500 1,000 10,000

50 100 500 1,000

10,000

Displacement (µm)

Temperature (˚C)

0

Spindle speed min-1

Spindle speed min-1

################ Z-axis 6 µm

-10

30

28 ˚C 8 ˚C

Machining capacity

25

15,000 min-1 wide-range spindle

Room temp20 ˚C

[Actual data]

Spindle speed: 8,000 min-1 Coolant use: Yes Tool: ø6 end mill

20

|Tool|Spindle min-1 (rpm)|Cutting m/min (fpm)|Feedrate mm/min (ipm)|Width mm (in)|Depth mm (in)|Amount cm3/min (in3/min)| |---|---|---|---|---|---|---| |ø80 face mill 8 blades (cermet)|895|225 (739)|3,000 (118)|56 (2.20)|3 (0.12)|504 (31)| |ø20 roughing end mill 7 flutes (carbide)|4,000|251 (824)|4,800 (189)|7 (0.28)|20 (0.79)|672 (41)| |ø63 insert drill (carbide)|720|142 (466)|108 (4.3)| | | | |M30 x 3.5 tap|318|30 (99)|1,113 (44)| | | |

15

0 2 4 6 8 10 12 14 16 18 20 22 24

Elapsed time (Hr)

Simplified structure for thermal deformation / Design technology for uniform dissemination of heat

Insulation measures from coolant, chips

Chips with heat produced by machining are quickly removed before heat is transferred to machine.

The machine expands and contracts in predictable directions, and manageable deformation is achieved with a machine structure that evenly transmits the temperature.


Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.

(Workpiece: S45C)




Sloped telescopic cover

Shorter cutting times and highly accurate machining


Hi-Cut Pro (standard) A speed and acceleration controller to make sharper corners and smoother arcs—ideal for the extra accurate and quicker cycle time jobs.


Hi-Cut Pro Off Hi-Cut Pro On

|Bed

Chip coil conveyor with independent suspension (heat not transmitted to bed)

Trough| |---|

Thermally symmetric structure Equal left-right construction permits straightforward thermal distortion

“Box-build” structure Column structure built up of simple blocks is used to permit straightforward thermal distortion

################# Thermally balanced structure A cover is set on the front of

the column and the control cabinet on the back for even

Round corners

Sharp corners

conduction of temperature.

5 6

Truly machinist oriented, superb ease-of-use machine operation



######### For smooth machining preparations With wide opening for easy workpiece access and setup changes

Loading/unloading tools to/from the magazine can be performed from the front of the machine

Tool load/unload button on spindlehead

########### Outstanding ease of use

Wide door opening : 850 mm (1,323 mm/1,510 mm) Approach to table : 210 mm (215 mm/235 mm) Table height : 800 mm (800 mm/850 mm)

( ) for M560-V/M660-V

Photo shows a M560-V




Simple and accurate zero setting with auto gauging (Optional)

Simple and accurate tool information input with auto tool length compensation (Optional)

460

Table

| | | | |---|---|---| | | | |

Table top

230 460 230

800

Travel Y travel Travel

210 Approach to table

Unit: mm

| |M460-VE|M560-V|M660-V| |---|---|---|---| |Table|460|560|660| |Table top|800|800

|850| |Y travel|460|560|660| |Travel|230|280|330| |Approach to table|210|215|235|

############ Wide opening

GENOS M460-VE : 850 mm GENOS M560-V : 1,323 mm GENOS M660-V : 1,510 mm

Drawing shows GENOS M460-VE

######### Actual required footprint

######### Chip discharge

M460-VE 8.0 m2 M560-V 10 m2 M660-V 13 m2

########### Large coolant tank with max 190 L (230 L / 460 L) [effective 100 L (120 L / 270 L)] Large 60 L (69 L / 92 L) chip pan

Power line, chip disposal maintenance location

Power line, air supply and chip disposal maintenance location

Power line, air supply and chip disposal maintenance location

( ) for M560-V / M660-V

############### In-machine chip conveyor (coil)

############### Coolant system

Workpiece washing gun pump (Optional) 250 W

Air supply maintenance location

Chip Pan

Chip flusher pump (Optional) 400 W

(Machine rear)

(Machine front)

3,580 (140.94) 2,810 (110.63)

3,875 (152.56)

3,194 (125.75)

Table

Shower coolant pump (Optional) 250 W

Chip pan

Bed

Filter

ATC magazine door

Coolant nozzle pump 250 W

ATC magazine door

Coolant tank

ATC magazine door

Oil level gauge

2,564 (100.94)2,225 (87.60)

Filter

3,035 (119.49)

Drawing shows GENOS M460-VE

Unit: mm (in)

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Hi-tech Okuma mechatronics for advanced machining applications

With a variety of eco-friendly features


Cutting condition search for milling

###### Machining Navi M-g + (Optional)

######### Push cutting conditions higher to increase profit

Machining Navi instantly determines the optimal cutting conditions for highly efficient machining.

| | | | | | |---|---|---|---|---| | | | | | | | | | | | | |Range with chatter|Range with chatter|Range with chatter|Range with chatter|Range with chatter| |(gray area)|(gray area)|(gray area)|(gray area)|(gray area)| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |Range without chatter|Range without chatter|Range without chatter|Range without chatter| | |Spindle speed and chatter are linked in a periodic manner,|Spindle speed and chatter are linked in a periodic manner,|Spindle speed and chatter are linked in a periodic manner,|Spindle speed and chatter are linked in a periodic manner,|Spindle speed|

Axial cutting


manifesting as alternating ranges with and without chatter. This means that there will be cases in which chatter cannot be suppressed with a reduction in spindle speed, and other cases where increasing the spindle speed will eliminate the chatter. Machining Navi navigates the extremely difficult process of finding the optimal spindle speed value by analyzing chatter and instantly determining (powerful computing) the best spindle speed.

Machining Navi OFF

Machining Navi ON

######### Cutting conditions can be changed while looking at analysis results

Based on the chatter noise captured by the microphone, Machining Navi displays a number of optimal spindle speed possibilities on the screen. The operator can change to the indicated spindle speed with a single touch and immediately confirm the result.


This sign indicates a change to the optimum spindle speed.


This sign indicates that spindle speed is being changed.


This sign indicates that the cutting load needs to be reduced.

Machining Navi (OSP) provides the answer!


Next-Generation Energy-Saving System

A suite of energy saving applications for machine tools

Accuracy ensured, cooler off ECO Idling Stop

Intelligent energy-saving function with the Thermo-Friendly Concept. The machine itself determines whether or not cooling is needed and cooler idling is stopped with no loss to accuracy. Electricity consumption during non-machining time greatly reduced with “ECO Idling Stop”, which shuts down each piece of auxiliary equipment not in use. (Standard application on machines with Thermo-Active Stabilizer—Spindle)

On-the-spot check of energy savings ECO Power Monitor Power is shown individually for spindle, feed axes, and auxiliaries on the OSP operation screen. The energy-saving benefits from auxiliary equipment stopped with ECO Idling Stop can be confirmed on the spot.

Intermittent/continuous operation of chip conveyor and mist collector during operation

ECO Operation (Optional)

Energy-saving technology

|Energy-saving drive unit · Low-loss power transistor used · Power regeneration system used

NC unit power consumption (%) Servo unit power consumption (%)

0

20

40

60

80

100

120

(%)

0

20

40

60

80

100

(%)

136%

100% 100% 85%

40%

1990s OSP

2000s OSP

OSP-P300 Previous

Okuma machine

GENOS M460-VE

Energy-saving NC unit · Computer in a flat panel with a high-performance CPU · Power-saving design · LCD (Liquid Crystal Display) used

Power consumption

Reduced 60 Reduced 15

Power consumptioncompared to previous Okuma machine

compared to previous Okuma machine

| |---|

9 10

############## Machine Specifications Optional Specifications

|Model|Model|GENOS M460-VE|GENOS M560-V|GENOS M660-V| |---|---|---|---|---| |Travels|X axis (ram saddle horizontal) mm (in)|762 (30.00)|1,050 (41.34)|1,500 (59.06)| |Travels|Y axis (table front/back) mm (in)|460 (18.11)|560 (22.05)|660 (25.98)| |Travels|Z axis (spindle vertical) mm (in)|460 (18.11)|460 (18.11)|660 (25.98)| |Travels|Table top to spindle nose mm (in)|150 to 610 (5.91 to 24.02)|150 to 610 (5.91 to 24.02)|150 to 810 (5.91 to 31.89)| |Table|Max work dimension mm (in)|1,000 x 460 (39.37 x 18.11)|1,300 x 560 (51.18 x 22.05)|1,530 x 660 (60.24 x 25.98)| |Table|Floor to table top mm (in)|800 (31.50)|800 (31.50)|850 (33.46)| |Table|Max load capacity kg (lb)|700 (1,540)|900 (1,980)|1,500 (3,300)| |Spindle|Max spindle speed min-1|15,000 [12,000]|15,000 [12,000]|15,000 [12,000]| |Spindle|Speed ranges|Stepless|Stepless|Stepless| |Spindle|Tapered bore|7/24 taper No. 40 [7/24 taper No. 50]|7/24 taper No. 40 [7/24 taper No. 50]|7/24 taper No. 40 [7/24 taper No. 50]| |Spindle|Bearing dia mm (in)|ø70 (2.76) [ø90 (3.54)]|ø70 (2.76) [ø90 (3.54)]|ø70 (2.76) [ø90 (3.54)]| |Feedrate|Rapid traverse m/min (ipm)|X-Y: 40, Z: 32 (X-Y: 1,575, Z: 1,260)|X-Y: 40, Z: 32 (X-Y: 1,575, Z: 1,260)|X-Y: 40, Z: 32 (X-Y: 1,575, Z: 1,260)| |Feedrate|Cutting feedrate m/min (ipm)|X-Y-Z: 32 (1,260)|X-Y-Z: 32 (1,260)|X-Y-Z: 32 (1,260)| |Motors|Spindle (5 min/cont) kW (hp)|22/18.5 (30/25) [26/18.5 (35/25)]|22/18.5 (30/25) [26/18.5 (35/25)]|22/18.5 (30/25) [26/18.5 (35/25)]| |Motors|Feed axes kW (hp)|X-Y-Z: 3.5 (4.7)|X-Y-Z: 3.5 (4.7)|X-Y-Z: 4.6 (6.1)| |ATC|Tool shank|CAT40 BIG-PLUS® [CAT50 BIG-PLUS®]|CAT40 BIG-PLUS® [CAT50 BIG-PLUS®]|CAT40 BIG-PLUS® [CAT50 BIG-PLUS®]| |ATC|Pull stud|CAT [CAT Special]|CAT [CAT Special]|CAT [CAT Special]| |ATC|Tool capacity tool|32|32|32| |ATC|Max tool dia (w/adjacent tool) mm (in)|ø90 (3.54) [ø100 (3.94)]|ø90 (3.54) [ø100 (3.94)]|ø90 (3.54) [ø100 (3.94)]| |ATC|Max tool dia (w/o adjacent tool) mm (in)|ø125 (4.92) [ø152 (5.98)]|ø125 (4.92) [ø152 (5.98)]|ø125 (4.92) [ø152 (5.98)]| |ATC|Max tool length mm (in)|300 (11.81)|300 (11.81)|400 (15.75)| |ATC|Max tool weight kg (lb)|8 (18) [12 (26)]|8 (18) [12 (26)]|8 (18) [12 (26)]|

|ATC|Max tool moment N-m (ft-lbf)|7.8 (5.7) <8 kg x 100 mm (17.6 lb x 3.94 in)> [15.3 (11.3) <12 kg x 130 mm (26.4 lb x 5.12 in)>]|7.8 (5.7) <8 kg x 100 mm (17.6 lb x 3.94 in)> [15.3 (11.3) <12 kg x 130 mm (26.4 lb x 5.12 in)>]|7.8 (5.7) <8 kg x 100 mm (17.6 lb x 3.94 in)> [15.3 (11.3) <12 kg x 130 mm (26.4 lb x 5.12 in)>]| |ATC|Tool selection|Memory random|Memory random|Memory random| |Machine Size|Height mm (in)|2,746 (108.11)|2,746 (108.11)|3,295 (129.72)| |Machine Size|Floor space length x width mm (in)|2,225 x 2,810 (87.60 x 110.63)|2,564 x 3,194 (100.94 x 125.75)|3,035 x 3,325 (119 x 131)| |Machine Size|Weight kg (lb)|7,000 (15,400)|8,300 (18,260) [8,500 (18,700)]|11,500 (25,300) [12,200 (26,840)]| |Control|Control|OSP-P300MA|OSP-P300MA|OSP-P300MA|

[ ]: M560-V, M660-V No. 50 Spindle (Optional)

############## Standard Specifications and Accessories

Item Spindle cooling system Air cleaner (filter) Spindle oil-air lubrication system ATC magazine shutter Tool unclamp package Coolant supply systems tank capacities *1

M460-VE

M560-V

M660-V

Coolant nozzle ATC air blower (blast) Chip air blower (blast) Foundation washers (with jack bolts) 3-lamp status indicator Work lamp Full enclosure shielding Tapered bore cleaning bar Hand tools Tool box Operation panel with color LCD Pulse handle

Item TAS-S TAS-C CAT-40U tool shank Dual contact spindle CAT-40U pull studs In-machine chip conveyor Floor-type chip conveyor preparations Chip pan*3

Description Oil controller Including regulator

190 L (50 gal) (100 L (26 gal) effective), 250 W pump 230 L (61 gal) (120 L (32 gal) effective), 250 W pump 460 L (122 gal) (270 L (71 gal) effective), 390 W pump

M460-VE M560-V M660-V

7.0 MPa thru-spindle preparations

Flexible nozzles (5)

M codes IEC compliant

Nozzle type 8 pcs Type C (LED signal tower)

Transformer OSP-P300MA Inch/metric switchable settings API library 1

With ceiling

Description Thermo Active Stabilizer–Spindle Thermo Active Stabilizer–Construction

BIG-PLUS®*2 (spindle nose) 20 pcs (thru-spindle applications) Coil ConSep interface; electricals only 60 L (16 gal) (effective) 69 L (18 gal) (effective) 92 L (24 gal) (effective) Includes thru-spindle air blow during spindle rotation; system additional 8 signals International Electrotechnical Commission

3D-D Kit (15-in XGA panel)

R R

|Item|Description|Item|Description| |---|---|---|---| |Wide-range spindle (Option for M560-V, M660-V)|50 to 12,000 min-1 VAC 26/18.5 kW NT50|Shower coolant system| | |Wide-range spindle (Option for M560-V, M660-V)|50 to 12,000 min-1 VAC 26/18.5 kW NT50|Workpiece washing gun| | |NC rotary table (A-axis)|Please specify type details|Tool breakage detection|Touch sensor activated| |Preps for NC rotary table|Includes 1 additional axis|Auto zero offset/auto gauging|W/auto tool length offset (Renishaw probe)| |High crossrail (Option only for 560-V)|+200 mm|Auto door (front operation)| | |Lift-up chip conveyors|Rear right side discharge See “Recommended” below|Machining Navi|M-gII+| |Lift-up chip conveyors|Rear right side discharge See “Recommended” below| | | |Thru-spindle coolant system*|1.5 MPa (217 psi)| | | |Thru-spindle coolant system*|7 MPa (1,015 psi)| | |

#### Recommended chip conveyors Please contact an Okuma sales representative for details.

: Recommended

: Recommended with conditions

|Material|Material|Steel|FC|AL/Nonferrous metal|Mixed (general use)| |---|---|---|---|---|---| |Chip shape|Chip shape|



||| | |In-machine|Chip flusher (Opt)|—|(wet)| |—| |In-machine|Coil (Std)| |(dry/wet)|—| | |Off-machine (Optional)|Hinge| |—|—|(*4)| |Off-machine (Optional)|Scraper|—|(dry)|—|—| |Off-machine (Optional)|Scraper (drum filter)|—|(wet) with magnet|(*3)|—| |Off-machine (Optional)|Hinge + Scraper (drum filter)|(*1)|(wet) (*2)| | |

Caution: fire prevention measures are necessary when using oil-based coolants.

Off-machine lift-up chip conveyors

|Type|Hinge|Scraper|Scraper (drum filter)|Hinge + Scraper (drum filter)| |---|---|---|---|---| |Shape| | | | |

Note: The machine may need to be raised (platform) depending on the type of chip conveyor.

11 12

############## The Next-Generation Intelligent CNC

With revamped operation and responsivenessease of use for machine shops first!

Smart factories implement advanced digitization and networking (IoT) in manufacturing to achieve enhanced productivity and added value. The OSP has evolved tremendously as a CNC suited to advanced intelligent technology. Okuma’s new control uses the latest CPUs for a tremendous boost in operability, rendering performance, and processing speed. The OSP suite also features a full range of useful apps that could only come from a machine tool manufacturer, making smart manufacturing a reality.

Interactive operations

Advanced One-Touch IGF-M (Optional)

The objective: simple programming


Smooth, comfortable operation with the feeling of using a smart phone

Machining processes can be newly added or revised on the Machining Order Table. Each process can be set freely with tool units, and knowhow can be input with the edit function with a high degree of freedom. The recommended value is automatically set when new additions are made.

Smooth operations even with wet or work-gloved hands


Improved rendering performance and use of a multi-touch panel achieve intuitive graphical operation. Moving, enlarging, reducing, and rotating 3D models, as well as list views of tool data, programs, and other information can be accomplished through smooth, speedy operations with the same feel as using a smart phone. The screen display layout on the operation screen can also be changed to suit operator preferences and customized for the novice and/or veteran machinists.

Processes can be added or have their order changed for each tool on the Machining Order Table

Tool path, cutting conditions...

Enlarge


|| |---|


Approach/relief, cutting depth movementDetails are established in window

Note: Collision Avoidance System (Optional) shown above.

“Just what we wanted.”— Refreshed OSP suite apps


This became possible through the addition of Okuma's machining expertise based on requests we heard from real, machine-shop customers. The brain power packed into the CNC, built by a machine tool manufacturer, will “empower shop floor” management.

Key items changed directly on Machining Order Table


Increased productivity through visualization of motor power reserve

Routine inspection support

Maintenance Monitor

######### Spindle Output Monitor

The Maintenance Monitor displays items for inspections before starting daily operation and regular inspections and the rough estimate of inspection timing. Touching the [INFO] button displays the PDF instruction manual file of relevant maintenance items.

Monitoring operating status even when away from the machine

######## Simple operations for 1st part machining jobs

######### E-mail Notification

Can be operated directly from Machining Order Table. When a problem is detected it can be quickly corrected and checked, speeding up first part machining.

Comment display for greater ease of use and faster work


######### Common Variable Monitor


Automatic saving of recorded alarms

Selected overall


######### Screen Capture


Easy programing without keying in code

[INFO] button

######### Scheduled Program Editor

Selected range


Mid-cycle start/single cycle start by simply selecting target on Machining Order Table


Get Connected, Get Started, and Get Innovative with Okuma “Monozukuri”

Machine tool and PC

Cycle start

######## Connect, Visualize, Improve

Immediate editing from Machining Order Table





Connect


Okuma’s Connect Plan is a system that provides analytics for improved utilization by connecting machine tools and visual control of factory operation results and machining records. Simply connect the OSP and a PC and install Connect Plan on the PC to see the machine operation status from the shop floor, from an office, from anywhere. The Connect Plan is an ideal solution for customers trying to raise their machine utilization.

|


Tool path, cutting conditions... Approach/relief, cutting depth movement| |---|

13

14

######## Standard Specifications

|Basic Specs|Control|X, Y, Z simultaneous 3-axis, spindle control (1 axis)| |---|---|---| |Basic Specs|Position feedback|OSP full range absolute position feedback (zero point return not required)| |Basic Specs|Coordinate functions|Machine coordinate system (1 set), work coordinate system (20 sets)| |Basic Specs|Min / Max command|±99999.999 mm, ±9999.9999˚, 8-digit decimal, command unit: 0.001 mm, 0.01 mm, 1 mm, 0.0001˚, 0.001˚, 1˚| |Basic Specs|Feed|Cutting feed override 0 to 200%, rapid traverse override 0 to 100%| |Basic Specs|Spindle control|Direct spindle speed commands, override 30 to 300%, multi-point indexing| |Basic Specs|Tool compensation|No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool| |Basic Specs|Display|15-inch color LCD + multi-touch panel operations| |Basic Specs|Self-diagnostics|Automatic diagnostics and display of program, operation, machine, and NC system faults| |Programming|Program capacity|Program storage: 4 GB, operation buffer: 2 MB| |Programming|Program operations|Program management, editing, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements,math functions, variables, branch commands, coordinate calculate, area machining, coordinate convert, programming help| |Operations|“suite apps”|Applications to graphically visualize and digitize information needed on the shop floor| |Operations|“suite operation”|Highly reliable touch panel suited to shop floors. One-touch access to suite apps.| |Operations|Easy Operation|“Single-mode operation” to complete a series of operations, Advanced operation panel/graphics facilitate smooth machine control| |Operations|Machine operations|MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, self-diagnostics, PLC monitor, Easy Setting of Cycle Time Reduction| |Operations|MacMan|Machining management: machining results, machine utilization, fault data compile & report, external output| |Communications / Networking|Communications / Networking|USB (2 ports), Ethernet| |High speed/accuracy|High speed/accuracy|TAS-S (Thermo Active Stabilizer––Spindle), TAS-C (Thermo Active Stabilizer––Construction), Hi-G Control, Hi-Cut Pro, pitch error compensation| |Energy-saving function|ECO suite|ECO Idling Stop*1, ECO Power Monitor*2|

######## 3D-D Kit Specifications OSP-P300MA

|Item|Description|3D-D| |---|---|---| |Auto program schedule update|To change a part program during a scheduled run| | |Program notes (MSG)|To show notes in part program screens| | |Coordinate system selection|200 sets (Std: 20 sets)| | |Helical cutting (within 360˚)|To machine large-diameter screws with angular cutters| | |Synchronized Tapping II|Fast & accurate rigid tapping (synchronized spindle speed, angle, feed axis position)| | |Programmable travel limits|Per G22, G23| | |Arbitrary angle chamfering|Easy any-angle chamfering (C, R)| | |Programmable mirror image| | | |Enlarges and reduces drawings| | | |Tool life management|Tools automatically replaced per No. of workpieces or cycle times| | |Auto power shut-off|At auto run end or preset times| | |Sequence stop|Machining stopped at designated sequence No.| | |Mid-block sequence return|Restart sequence from mid-block| | |Real 3-D simulation|Real time simulation of all machining modes (auto, MDI, manual)| | |I-MAP|Easy part program editing per guide maps (with drawing calculate)| | |Simple load monitor|Spindle load (stops machining at overload)| | |NC operation monitor|Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters| | |Cycle time reduction|Reduces/shortcuts operation procedures| | |Manual gauging (w/o sensor)| | | |Tool wear compensation|Corrects tool edge position per amount of tool wear (No. of comp sets same as tool comp)| |

3D: Real 3-D simulation

######## Control OSP-P300MA Optional Specifications

|Item|Description|Item|Description| |---|---|---|---| |Machning Navi M-gII+|Recorded chatter analyzed for optimum cutting condition|Hyper-Surface*|Fast, high-precision applications (shape comp, adaptive control)| |Collision Avoidance System*|Auto/manual modes (blank stock removal)|Warm-up|Auto power ON at preset times| |Common variables|1,000 (standard is 200)|External program selection|Pushbutton, rotary switch, BCD, digital switch| |Program branch|ON/OFF external switch (part program)|Tool grooving|Flat-tool free-shaped grooving (XY/spindle)| |Cylindrical side facing|Easier to execute|Circuit breaker| | |User task 2|Input/output variables (16 each)|Monitor display language|Multiple language specifications| |3-D tool compensation|Offset directions per I-J-K commands|Rotary table additional axes|2 or more axes| |RS-232C interface| |OSP-VPS|Virus Protection System| |DNC|-T3, -B (232C Ethernet converter required), -DT

|* There are limitations when Hyper-Surface and Collision Advance System are used|* There are limitations when Hyper-Surface and Collision Advance System are used|

simultaneously.

15

GENOS M460-VE

Table size Working ranges

Unit: mm (in)

(3.15)

(5.91) 80

(3.15) 150

(5.91) 80

150

762 (30.00) Spindle travel range (X axis)

1,000 (39.37) Table length

+0.0008 0

0.61+0.015–0.0160.790–0.02

+0.091 –0.003

T-slot detail (Unit: in) (3 slots)

Table travel (Y axis)

460 (18.11)

Travel 460 (18.11)

230 (9.06)

230 (9.06)

Travel 762 (30.00) 381 (15.00) 381 (15.00)

(spindle vertical)

Z-axis travel

Y-axis travel (table F/B)

460 (18.11) Table width

(spindle vertical)

Z-axis travel

X-axis travel (ram saddle horizontal)

Travel 460 (18.11)150

(5.91)

500 (19.69)

500 (19.69)

1,000 (39.37) Table length

Dimensional drawing / Installation drawing

Power inlet 37 KVA 50 mm2 4C

| | |---|

Height from floor: 750 mm or 2,150 mm

3,390 *3,790 (133.46 *149.21) (Margin) 500

500

(Margin)

450 (17.72)

(Margin) 500

1,200 (47.24)860 (33.86) 130

Transformer

100

(16.93) 300

430

Tank removal direction

(23.62)

600

(11.81) 1,330 (52.36)1,150 (45.28)

100

NC cabinet

(42.36)

1,076

(Margin) 5003,580 (140.94)

2,810 (110.63)

Air inlet Height: 456 mm, Rc3/8 internal

354910

Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5°C

| | |---| | |

32-tool ATC

320

1.5-MPa thru-spindle coolant unit (Opt)

170 (6.69)

Spindle center

50 (1.97)2,175 (85.63) 2,225 (87.60)

Tool load/unload button (in-MC)

32-tool ATC

(5.75) 2,600 (102.36)

Spindle center

146

Spindlehead cooler

Signal tower

ATC magazine door

Pulse handle

(CNC cabinet height)

ATC operation panel

118 *374

470

1,400 (55.12)

2,746 (108.11)

*756

460 Z-axis travel

||Operation panel| |---| | |---| | |

2,150 (84.65)

2,002 (78.82)

381 Move

381 Move

610 150

1,235 (48.62)

280

Chip pan

| | | | |---|---|---|

750 (29.53)

762 X-axis travel

*1,000

56

700

*6

(19.29)

490

1,000 Table full length

Tank removal direction

FL

460 Table width

Chip bucket (Opt)

470380 840 (33.07)95

130 *330

Air unitCoolant tank

(5.12 *12.99)

850 (Doors open)

390

460230 230

Lift-up chip conveyor (Opt)

600 *800

Move 860 (33.86)1,220 (48.03)380 (14.96)

Move Y-axis travel

(23.62 *31.50)

1,800 (70.87) 695 (27.36)

200

3,390 *3,790 (133.46 *149.21)

315 (12.40)

730 (28.74)

2,495 (98.23)

16

GENOS M560-V

Table size Working ranges

############# GENOS M660-V

Unit: mm (in) Unit: mm (in)

Table size Working ranges

1,050 (41.34) Spindle travel range (X axis)

(3.64) 92.5

(4.92) 92.5

(4.92) 125

125

(4.92) 125

(3.64)

1,300 (51.18) Table length

T-slot Cross groove

Table travel (Y axis)

560 (22.05)

Travel 560 (22.05)

280 (11.02)

280 (11.02)

(spindle vertical)

Z-axis travel

Y-axis travel (table F/B)

Travel 1,050 (41.34) 525 (20.67) 525 (20.67)

(spindle vertical)

Z-axis travel

X-axis travel (ram saddle horizontal)

0.81H7+0.00080

0.28

Cross groove detail (Unit: in)

Dimensional drawing / Installation drawing

0.61+0.015–0.0160.790–0.02

T-slot detail (Unit: in) (4 slots)

560 (22.05) Table width

650 (25.59)

1,300 (51.18) Table width

650 (25.59)

Power inlet 37 KVA 50 mm2 4C

| | |---|

Height from floor: 750 mm or 2,150 mm

3,840 *4,190 (151.18 *164.96)500 (Margin)

500 (Margin)

130 Transformer

1,230 (48.42) 1,200 (47.24)

(Margin)

500

450 (17.72)

870 (34.25)

100 Tank removal direction

(16.93)

(23.62)

430

Air inlet Height: 954 mm, Rc3/8 internal

600

89100

Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5˚C

NC cabinet

| | |---| | |

(52.36)

1,330

3,875 (152.56) 3,194 (125.75)

1.5-MPa thru-spindle coolant unit (Opt)

3101,185357 10

32-tool ATC

Spindle center

170 (6.69)

(Margin)

500

90 (3.54) 44 (1.73)

2,430 (95.67) 2,564 (100.94)

ool load/unload button

T

Spindle center32-tool A

TC

(5.75)

146

(in-MC)

ATC magazine door

Signal tower

Spindlehead cooler

Z-axis travel

(CNC cabinet height)

ATC operation panel

| | | |---|---| | | | | | |

Pulse handle

2,600 (102.36)

2,746 (108.11)

1,400 (55.12)

2,295 (90.35)

2,150 (84.65)

|Operation panel| |---|

Air unit

| | | |---|---| | | |

525 Move

525 Move

460

| | | |---|---| | | | | | |

610 700 *100061 *33

Chip pan

750 (29.53)

150

1,050 X-axis travel

730

(19.29)

560 able width

1,300 Table full length

FL

490

T

70

emoval di ection

Tank r r

Chip bucket (Opt)

230 *380 (9.06 *14.96)(17.32)

743 580 380 (14.96)

280 Move

280 Move

560

440

Coolant tank

Y

-axis travel

1,323 (52.09) (Doors open) 1,410 (55.51) 1,020(40.16)

667 (26.26)

89 (3.50)

845 (33.27)1,950 (76.77) 511

200

600 *800 (23.62 *31.50)

Lift-up chip conveyer (Opt)

2,884 (113.54) 310 (12.20)

3,840 *4,190 (151.18 *164.96)

(20.12)

Travel 460 (18.11)150

(5.91)

(3.15) 80

(4.92) 80

(4.92) 125

125

(4.92) 125

(4.92) 125

(3.15)

1,500 (59.05) Spindle travel range (X axis)

1,530 (60.24) Table length

T-slot Cross groove

0.81H7+0.00080

0.28

Cross groove detail (Unit: in)

0.61+0.015–0.0160.790–0.02

T-slot detail (Unit: in) (4 slots)

Table travel (Y axis)

660 (25.98)

Travel 660 (25.98)

330 (12.94)

330 (12.94)

Travel 1,500 (59.06)

750 (29.53) 750 (29.53)

(spindle vertical)

Z-axis travel

Y-axis travel (table F/B)

660 (25.98) Table width

(spindle vertical)

Z-axis travel

X-axis travel (ram saddle horizontal)

765 (30.12) 765 (30.12)

1,530 (60.24) Table length

Travel 660 (25.98)150

(5.91)

Dimensional drawing / Installation drawing

4,350 4,670* (171.26 183.86*)

500 (Margin)

130

Transformer

450 (17.72)

1,740 (68.50)

1,200 (47.24)

| | | |---|---| | | | | | |

Tank removal direction

|56|56| | |---|---|---| | | | |

(16.93) 1,330 (52.36)200

430

Air inlet Height: 943 mm, Rc3/8 internal

45

NC cabinet

Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5°C

86

1.5-MPa thru-spindle coolant unit (Opt)

No. 50 32-tool ATC (Opt)

No. 40 32-tool ATC

500 (Margin)

610

600

551

Power inlet 38 KVA 50 mm24C Height from floor: 770 mm or 2,170 mm

(Margin)

500

59

Spindle center

Spindlehead cooler

1,400 (CNC cabinet height)

2,170 (85.43)

Air unit

Chip pan

490 770 (30.31)

Coolant tank

330 Move 330 Move

660 Table widthTank removal direction

660 Y-axis travel

2,985 (117.52)430 9585

3,420 (134.65)

3,935 (154.92)

3,295 (129.72)

340

50

Spindle center

| | | | |---|---|---| | | | | | | | |

515 515

2,940 (115.75) 45

3,035 (119.49)

(Margin)

500 180

ATC magazine door

Tool load/unload button (in-MC)

(27.36)

695

Signal tower

ATC operation panel

1,235 (48.62)

380

750 Move750 Move 1,500 X-axis travel

1,530 Table full length

Operation panel

660 Z-axis travel

2,455 (96.65) 810780

108 *301722 *849

Table top

Pulse handle

700 *100067 *39

2,600 (102.36)

150

FL

607 1,302 (Doors open*1)

1,031

1,510 (Doors open*2)

932

498

200

4,350 *4,670 (171.25 *183.86)

103

230 *350 (9.06 *13.78)

600 *800 (23.62 *31.50)

70

Chip bucket (Opt)

Lift-up chip conveyor (Opt)

17 18

GENOS

The origin of gene, from Greek genos meaning race, offspring, origin (pronounced “ ” as in “generous”)

Global Efficient No.1 Standard

Oguchi-cho, Niwa-gun, Aichi 480-0193, Japan TEL: +81-587-95-7825 FAX: +81-587-95-6074

|This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.| |---|

When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product.

Pub.No.GENOS-M-E-(A)-(17)-300 (Mar 2020)

The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.