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Common questions
Common Questions
5 totalWhere can I find the serial number for my Miller Maxstar 210?
The serial number is referenced as 'Effective with Serial Number' and is required when ordering replacement parts and components from your distributor. Your Model and serial number should be provided when ordering specific components.
What are the key electrical specifications for the cooling fan?
The muffin fan operates at 24VDC and runs at 6400 RPM with 4.125 mounting holes and includes a guard for safety. This fan is part of the base assembly and helps cool the power supply.
What replacement parts should I order to maintain my Miller Maxstar 210?
Use only Manufacturer's Suggested Replacement Parts to maintain factory original performance of your equipment. You will need your Model and serial number when ordering parts from your local distributor. Recommended spare parts are marked with an asterisk (*) in the parts manual.
What should I do when ordering a component that originally has a precautionary label?
When ordering a component originally displaying a precautionary label, the label should also be ordered at the same time. This ensures your replacement part includes all necessary safety information and warnings.
Are there different connector receptacle options available?
Yes, the manual lists three different receptacle assembly styles available: Dinse Type (279661), Camlock Style (284865), and Tweco Style (284866), with Camlock and Tweco styles noted as only for Maxstar CE Models.
Full Manual
32 pages
Dynasty and Maxstar 210
Mf270428L - Nc320537L
© Miller Electric Mfg. LLC 2024 Effective with Serial NumberPm- 270536 A
Parts Manual
Dynasty 210
Mf270428L -
© Miller Electric Mfg. LLC 2024 Effective with Serial NumberPm- 270536 A
Parts Manual
Dynasty 210 2 Page 4 21 1 20 2 19 8 3 10 15 18 17 22 16 12 25 9 26 11 13 24 5 23 22 6 7 14
805563-B
Main Assembly
Qty Description Dynasty 210 3 Page 1 246623 1 Panel, Front Plastic No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Main Assembly (See Front Panel DX Assy) 2 249516 1 Panel, Front w/Cmpnts-DX (See Front Panel Assy) 2 255906 1 Panel, Front w/Cmpnts (See LH Windtunnel Assy) 3 268659 1 Windtunnel, Lh w/Cmpnts-Dynasty 4 269498 1 Kit, PC Board Process Control
Pc2
/ 115094 2 Housing Plug + Skts, (Service Kit)Rc1, Rc8
/ 115093 2 Housing Plug+Pins (Service Kit)Rc40, Rc80
/ 115092 1 Housing Plug+Pins (Service Kit)Rc50
/ 131058 1 Housing Plug + SktsRc100
5 246993 1 Transducer, Current 200A Module Supply V +/- 15V 6 257270 1 Strap, Shoulder 7 210166 1 Insulator, Wrapper 8 270247 1 Label, Warning General Precautionary Static (En/Fr) + 9 246627 1 Wrapper 10 247046 1 Circuit Card Assy, Arc StarterPc4
/ 131204 1 Housing Plug + Skts, (Service Kit)Rc70
11 268859 1 Insulator, Main 12 246624 1 Panel, Rear Plastic 13 271478 1 Cable, Power 14 217553 1 Label, GND (See Rear Panel Assy) 15 270462 1 Panel, Rear w/Cmpnts (See RH Windtunnel Assy) 16 249515 1 Windtunnel, Rh w/Cmpnts 17 250110 1 Shell, Potting Cooler Power Supply (No Cooler Power Supply) (CE) 17 269502 1 Kit, Power Supply, CoolerPc8
18 254119 1 Insulator, Negative Stud 19 246626 1 Base 20 250946 1 Foot, Base 21 280575 1 Fan, Muffin 24VDC 6400 Rpm 4.125 Mtg Holes w/GuardFm
22 265451 2 Core, Ferrite Round Cable .400 Id Clamp-On Emi SuppL33, L34
(Ce)
22 265451 2 Core, Ferrite Round Cable .400 Id Clamp-On Emi SuppL40, L44
23 249747 2 Core, Ferrite Round Cable .201 Id Clamp-On Emi SuppL31, L32
24 246958 2 Core, Ferrite 25.90mm Od x 12.80mm Id x 28.60mm LG Emi Supp (CE)L41, L45
(Ce)
25 268209 2 Core, Ferrite 25.4mm Od x 15.5mm Id x 12.7mm LgL42, L43
(Ce)
26 253884 1 Circuit Card Assy, Input FilterPc10
Dynasty 210 4 Page 20 21 9 6 5 4 3 10 1 2 8 7 19 17 18
805508-D
Panel, Front with Components (DX)
Qty Description Dynasty 210 5 Page 1 246628 1 Panel, Front No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Panel, Front with Components (DX) 2 230052 1 Knob, .840 Dia x 6mm Id w/Spring Clip - 4.5 (Order By Model And Serial Number) 3 1 Nameplate, Miller Dynasty DX 3 247220 1 Overlay, Miller Dynasty DX (Order By Model And Serial Number) 3 1 Nameplate, Miller Dynasty DX CV 4 254052 1 Cover, SD Card 5 247225 1 Panel, Mtg Nameplate/Circuit Bd 6 269499 1 Kit, PC Board User Interface
Pc3
Mf270428L - Mh340628L
6 279305 1 Kit, PC Board User InterfacePc3
Mh340629L - Zz222222L
7 254529 1 Cable, Ribbon 10 Posn 5.000 in Skts To Skts 8 274828 1 Circuit Card Assy, Sd Card Interface w/ProgramPc9
9 231279 1 Fitting, Gasclip Mount 10 230155 1 Bracket, Valve Mtg 17 178548 1 Terminal, Connector Friction 18 250852 1 Lead Assy, Process Control To 14 PinRc1
/ 131058 1 Housing Plug + SktsPlg100
/ 143976 1 Rcpt w/Skts, (Service Kit)Rc1
Prior to MH410412L purchase 279661 only. 19 279661 2 Rcpt Assy, Tw Lk Insul Fem (Dinse Type) / 229333 2 Screw, M10-15 x 20 Hex Hd-Pln 8.8 Pld Sems / 185717 2 Nut, M20-15 100Hex 19H Brs Locking / 229338 2 Washer, Domed Load .812 Id x 1.450 Od x .070 Thk / 274934 2 Insulator, Bulkhead Front / 274935 2 Insulator, Bulkhead Rear / 250043 2 Receptacle, Twist Lock Dinse .890 Od 19 284865 2 Recpt Assy, Tw Lk Insul Fem (Camlock Style) 19 284866 2 Recpt Assy, Tw Lk Insul Fem (Tweco Style) (Only For Maxstar CE Models) 20 268643 1 Capacitor AssyC21
(Only For Maxstar CE Models) 21 231208 1 Connector, Faston 1/4 Ring w/75 Deg Bend
Dynasty 210 6 Page 11 10 9 8 7 1 2 3 4 6 5 18 19 20
805515-C
Panel, Front with Components
Qty Description Dynasty 210 7 Page 1 246628 1 Panel, Front No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Panel, Front with Components 2 230052 1 Knob, .840 Dia x 6mm Id w/Spring Clip - 4.5 (Order By Model And Serial Number) 3 1 Nameplate, Miller Dynasty 4 254052 1 Cover, SD Card 5 247225 1 Panel, Mtg Nameplate/Circuit Bd 6 269500 1 Kit, PC Board User Interface
Pc3
7 254529 1 Cable, Ribbon 10 Posn 5.000 in Skts To Skts 8 274828 1 Circuit Card Assy, Sd Card Interface w/ProgramPc9
9 228546 1 Knob, Pointer 1.125 Dia x 6mm Id w/Spring Clip - 45mm Flat 10 231279 1 Fitting, Gasclip Mount 11 230155 1 Bracket, Valve Mtg 18 178548 1 Terminal, Connector Friction 19 250852 1 Lead Assy, Process Control To 14 PinRc1
/ 131058 1 Housing Plug + SktsPlg100
/ 143976 1 Rcpt w/Skts, (Service Kit)Rc1
Prior to MH410412L purchase 279661 only. 20 279661 2 Rcpt Assy, Tw Lk Insul Fem (Dinse Type) / 229333 2 Screw, M10-15 x 20 Hex Hd-Pln 8.8 Pld Sems / 185717 2 Nut, M20-15 100Hex 19H Brs Locking / 229338 2 Washer, Domed Load .812 Id x 1.450 Od x .070 Thk / 274935 2 Insulator, Bulkhead Rear / 274934 2 Insulator, Bulkhead Front / 250043 2 Receptacle, Twist Lock Dinse .890 Od
Dynasty 210 8 Page 2 6 13 7 3 8 4 9 1 5 10 12 11
805509-C
Panel, Rear with Components 1 225049 2 Plug, Protective .598 x .31 Lg Rubber Yellow Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. 2 137761 1 Nut, 750 Npt 131 Hex 27 H Nyl Blk 3 255469 1 Bushing, Strain Relief .490/.785D x 1.326 Mtg Hole (Order By Model And Serial Number) 4 1 Nameplate, Rear 5 270458 1 Panel, Rear 6 273571 1 Nut, Conduit 1.000 Npt Pld 1.71 Od x .14 Thk 7 238805 1 Valve, 24 VDC 2Way 125 PSI Custom Port 054 Orf w/Frict (Not in Maxstar STR)Gs1
8 271718 1 Insulator, Switch Power 9 244920 1 Switch, Tgl 3Pst 40A 600VAC Scr Term Wide TglS1
(Cooler Power Supply Only) 10 183492 1 Supplementary Protector, Man Reset 1p 10A 250VACSp1
(Cooler Power Supply Only) 11 270465 1 ReceptacleRc2
(Cooler Power Supply Only) 12 270466 1 Cover, Outlet (Not Present With Cooler Power Supply) 13 270467 1 Plate, Rear Cover
Dynasty 210 9 Page 2 1 6 7 5 3 4
805566-B
Wind Tunnel, Right Hand with Components 1 274138 1 Kit, PCB Board PrimaryPc1
Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. / 201665 2 Housing Plug + Skts (Service Kit)Plg308
2 246619 1 Wind Tunnel, Right 3 268676 1 XFMR, HF CouplingT2
4 268673 1 Inductor, DI-DTL2
5 268672 1 Inductor, InputL1
6 266586 1 Circuit Card Assy, Flyback 60w 940V InPc7
/ 201665 2 Housing Plug + Skts (Service Kit)Rc30, Rc200
/ 115093 1 Housing Plug+Pins (Service Kit)Rc40
/ 115094 1 Housing Plug + Skts, (Service Kit)Rc210
7 250845 1 Lead Assy, Primary To Flyback
Dynasty 210 10 Page 1 8 2 10 3 9 4 5 6 7 11
805567-B
Wind Tunnel, Left Hand with Components 1 272111 1 Circuit Card Assy, SecondaryPc5
Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. / 115092 1 Housing Plug+Pins (Service Kit)Rc50
2 246620 1 Wind Tunnel, Lh 3 268660 1 Heat Sink, IGBT Assembly 4 268668 1 Inductor, OutputZ1
5 267378 1 XFMR, HF Litz/Litz w/BoostT1
6 271499 1 Heat Sink, Diode Assembly 7 249529 1 Cover, XFMR Leadout 8 257268 1 Bracket, Wind Tunnel 9 246952 1 Bus Bar, Positive 10 246953 1 Bus Bar, Negative(Ce)
11 268206 1 Capacitor/ResistorC22
Dynasty 210 11 Page 2 1
805513-A
IGBT Heat Sink Assembly 1 246632 1 Heat Sink, IGBT Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. 2 267466 2 Kit, IGBTPm21, Pm22
Dynasty 210 12 Page 3 1 4 2 5
805514-A
Diode Heat Sink Assembly 1 246631 1 Heat Sink, Diode Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. 2 285840 1 Kit, Ultra-fast Diode - Use supplied terminal mounting screwsD23
3 259419 1 Kit, Ultra-fast DiodeD24
4 259420 1 Kit, IGBTPm25
5 0 Not used on some modules without center mounting hole
Dynasty 210 13 Page 14 5 9 4 17 8 3 1 10 21 11 25 26 27 13 7 2 29 28 30 16 20 15 19 17 31 22 23 6 12 24 18 5 5 10 11 11 8 23
805505-B
Cooler Main Assembly
Qty Description Dynasty 210 14 Page (Order By Model And Serial No.) 1 1 Nameplate, Coolmate 1.3 No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Cooler Main Assembly 2 251119 1 Tank, Coolant 3 166608 1 Cap, Tank Screw-on w/Vent 4 235419 1 Bracket, Filter 5 255188 2 Hose, Rubber Braided .375 Id x .650 Od x 3.000 6 166564 1 Filter, In-line Low Profile 100 Screen 3/8 Hose Bar 7 239494 1 Screen, Filter
Mot
+ 13 251126 1 Wrapper 14 253514 1 Label, Warning General Precautionary Static (Eng/Fr) 15 254162 1 Rcpt,Str Grd 2P3W 15A 250V (Black) IEC 320C14 16 217553 1 Label, GND 17 251125 2 Bezel, Front/Rear 18 196312 1 Guard, Fan 19 213072 1 Fan, Muffin 115V 60Hz 3400 Rpm 6378 Mtg HolesFm
20 251121 1 Plenum 21 232424 1 Radiator, Heat Exchanger 22 234310 1 Pump, Coolant 23 005523 2 Ftg, Hose Barbed Elbow 24 173999 1 Pump / 010323 2 Clamp, Hose .250-.625 Clp Dia 25 251120 1 Bracket, Motor Assy 26 230155 2 Bracket, Valve Mtg 27 251122 2 FTG, Coolant Barbed 3/8 TBG 5/818 Female 28 163562 1 Light, Ind Wht Lens 125VAC Snapin Neon NonrelampaPl1
29 251117 1 Base 30 251123 1 Cable, PowerPlg1
30 255814 1 Cable, Power (TIGRunner)Plg1
31 260035 1 Bracket, Support
Dynasty 210 15 Page 1 2 3 4 5 6 7 10 10 11 12 13 14 15 8 9
805562-A
Cart Assembly for 271912
Qty Description Dynasty 210 16 Page 1 251105 1 Handle, Cart No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Cart Assembly for 271912 2 251106 2 Rail, Side 3 210224 1 Chain, Straight Link 1/0 x 27.000 Zinc Pld 4 251104 1 Handle, Lifting 5 200285 1 Label, Warning Cylinder May Explode If Damaged 6 199403 1 Holder, Foot Control 7 191875 3 Hanger, Cable/Torch 8 271913 1 Base, Cart 9 271914 1 Tray Assy, Bottle 10 602250 4 Washer, Flat .812 Id x 1.469 Od x .134T Stl Pld Ansi .750 11 209869 2 Wheel, Poly-olefin 10 In Diax 2.000 wide x .750 12 121614 2 Ring, Rtng Ext .750 Shaft x .085 Thk E Style Pld 13 008999 2 Caster, Swvl 4.00 In Polyolefin + 14 251107 1 Bracket, Bottle 15 272488 1 Beam, Caster
Maxstar 210
Mf270428L -
© Miller Electric Mfg. LLC 2024 Effective with Serial NumberPm- 270536 A
Parts Manual
Maxstar 210 18 Page 2 14 3 17 6 23 25 13 24 18 22 19 12 19 1 16 21 26 4 5 7 9 8 11 10 15
805568-B
Main Assembly
Qty Description Maxstar 210 19 Page 1 246623 1 Panel, Front Plastic No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Main Assembly (See Front Panel DX Assy) 2 257352 1 Panel, Front w/Cmpnts-DX (See Front Panel Assy) 2 257351 1 Panel, Front w/Cmpnts (See LH Windtunnel Assy) 3 268652 1 Windtunnel, Lh w/Cmpnts-Maxstar 4 249747 2 Core, Ferrite Round Cable .201 Id Clamp-On Emi Supp
L31, L32
5 265451 2 Core, Ferrite Round Cable .400 Id Clamp-On Emi SuppL33, L34, L40
6 269498 1 Kit, PC Board Process ControlPc2
/ 115094 2 Housing Plug + Skts, (Service Kit)Rc1, Rc8
/ 115093 2 Housing Plug+Pins (Service Kit)Rc40, Rc80
/ 115092 1 Housing Plug+Pins (Service Kit)Rc50
/ 131058 1 Housing Plug + SktsRc100
7 246993 1 Transducer, Current 200A Module Supply V +/- 15VHd1
8 257270 1 Strap, Shoulder 9 189784 2 Insulator, Wrapper(Ce)
9 210166 2 Insulator, Wrapper 10 270247 1 Label, Warning General Precautionary Static (En/Fr)(Ce)
10 179310 1 Label, General Precautionary Wordless Intl Small + 11 268523 1 Wrapper(Ce)
+ 11 246627 1 Wrapper 12 247046 1 Circuit Card Assy, Arc StarterPc4
/ 131204 1 Housing Plug + Skts, (Service Kit)Rc70
13 268859 1 Insulator, Main 14 246624 1 Panel, Rear Plastic 15 271478 1 Cable, Power 16 217553 1 Label, GND (See Rear Panel Assy) 17 271719 1 Panel, Rear w/Cmpnts (See RH Windtunnel Assy) 18 268524 1 Windtunnel, Rh w/Cmpnts 19 254119 1 Insulator, Negative Stud / 268517 1 Base(Ce)
/ 246626 1 Base 21 250946 4 Foot, Base 22 280575 1 Fan, Muffin 24VDC 6400 Rpm 4.125 Mtg Holes w/GuardFm
23 246958 1 Core, Ferrite 25.90mm Od x 12.80mm Id x 28.60mm LG Emi Supp (CE)L45
(Ce)
24 268209 2 Core, Ferrite 25.4mm Od x 15.5mm Id x 12.7mm LgL42, L43
(Ce)
25 253884 1 Circuit Card Assy, Input FilterPc10
26 250110 1 Shell, Potting Cooler Power Supply (No Cooler Power Supply) (CE)
Maxstar 210 20 Page CE Only CE Only 21 9 6 5 4 3 10 1 2 8 7 19 17 18 20
805508-D
Panel, Front with Components (DX)
Qty Description Maxstar 210 21 Page 1 246628 1 Panel, Front No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Panel, Front with Components (DX) 2 230052 1 Knob, .840 Dia x 6mm Id w/Spring Clip - 4.5 3 247216 1 Overlay, Miller Maxstar DX 4 254052 1 Cover, SD Card 5 247225 1 Panel, Mtg Nameplate/Circuit Bd 6 269499 1 Kit, PC Board User Interface
Pc3
Mf270428L - Mh340628L
6 279305 1 Kit, PC Board User InterfacePc3
Mh340629L - Zz222222L
7 254529 1 Cable, Ribbon 10 Posn 5.000 in Skts To Skts 8 274828 1 Circuit Card Assy, Sd Card Interface w/ProgramPc9
9 231279 1 Fitting, Gasclip Mount 10 230155 1 Bracket, Valve Mtg 17 178548 1 Terminal, Connector Friction 18 250852 1 Lead Assy, Process Control To 14 PinRc1
/ 131058 1 Housing Plug + SktsPlg100
/ 143976 1 Rcpt w/Skts, (Service Kit)Rc1
Prior to MH410412 purchase 279661 only. 19 279661 2 Rcpt Assy, Tw Lk Insul Fem (Dinse Type) / 229333 2 Screw, M10-15 x 20 Hex Hd-Pln 8.8 Pld Sems / 185717 2 Nut, M20-15 100Hex 19H Brs Locking / 229338 2 Washer, Domed Load .812 Id x 1.450 Od x .070 Thk / 274934 2 Insulator, Bulkhead Front / 274935 2 Insulator, Bulkhead Rear / 250043 2 Receptacle, Twist Lock Dinse .890 Od 19 284865 2 Recpt Assy, Tw Lk Insul Fem (Camlock Style) 19 284866 2 Recpt Assy, Tw Lk Insul Fem (Tweco Style) (Only For Maxstar CE Models) 20 268643 1 Capacitor AssyC21
(Only For Maxstar CE Models) 21 231208 1 Connector, Faston 1/4 Ring w/75 Deg Bend
Maxstar 210 22 Page STR Only Excludes STR Model 11 10 9 8 7 1 2 3 4 6 5 18 19 20 21
805515-C
Panel, Front with Components
Qty Description Maxstar 210 23 Page 1 246628 1 Panel, Front No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Panel, Front with Components 2 230052 1 Knob, .840 Dia x 6mm Id w/Spring Clip - 4.5 (Order By Model And Serial Number) 3 1 Nameplate, Miller Maxstar (Order By Model And Serial Number) 3 1 Nameplate, Miller Maxstar STR 4 254052 1 Cover, SD Card 5 247225 1 Panel, Mtg Nameplate/Circuit Bd 6 269500 1 Kit, PC Board User Interface
Pc3
7 254529 1 Cable, Ribbon 10 Posn 5.000 in Skts To Skts 8 274828 1 Circuit Card Assy, Sd Card Interface w/ProgramPc9
9 228546 1 Knob, Pointer 1.125 Dia x 6mm Id w/Spring Clip - 45mm Flat (Not in Maxstar STR) 10 231279 1 Fitting, Gasclip Mount (Not in Maxstar STR) 11 230155 1 Bracket, Valve Mtg 18 178548 1 Terminal, Connector Friction 19 250852 1 Lead Assy, Process Control To 14 PinRc1
/ 131058 1 Housing Plug + SktsPlg100
/ 143976 1 Rcpt w/Skts, (Service Kit)Rc1
Prior to MH410412L purchase 279661 only. 20 279661 2 Rcpt Assy, Tw Lk Insul Fem (Dinse Type) / 229333 2 Screw, M10-15 x 20 Hex Hd-Pln 8.8 Pld Sems / 185717 2 Nut, M20-15 100Hex 19H Brs Locking / 229338 2 Washer, Domed Load .812 Id x 1.450 Od x .070 Thk / 274935 2 Insulator, Bulkhead Rear / 274934 2 Insulator, Bulkhead Front / 250043 2 Receptacle, Twist Lock Dinse .890 Od 20 284865 2 Recpt Assy, Tw Lk Insul Fem (Camlock Style) 20 284866 2 Recpt Assy, Tw Lk Insul Fem (Tweco Style) (Only For Maxstar STR) 21 271724 1 Plate, Gas Cover Front
Maxstar 210 24 Page 1 2 4 3 5 6 7 9 8 10
805569-A
Panel, Rear with Components 1 225049 2 Plug, Protective .598 x .31 Lg Rubber Yellow Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. 2 137761 1 Nut, 750 Npt 131 Hex 27 H Nyl Blk 3 255469 1 Bushing, Strain Relief .490/.785D x 1.326 Mtg Hole 4 1 Not used on some modules without center mounting hole 5 271715 1 Panel, Rear (Not in Maxstar STR) 6 273571 1 Nut, Conduit 1.000 Npt Pld 1.71 Od x .14 Thk 7 238805 1 Valve, 24 VDC 2Way 125 PSI Custom Port 054 Orf w/Frict (Not in Maxstar STR)Gs1
8 271718 1 Insulator, Switch Power 9 244920 1 Switch, Tgl 3Pst 40A 600VAC Scr Term Wide TglS1
(Only For Maxstar STR) 10 271721 1 Plate, Gas Cover Rear
Maxstar 210 25 Page
805570-B
1 2 3 4 7 6 5 Wind Tunnel, Right Hand with Components 1 274138 1 Kit, PCB Board PrimaryPc1
Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. / 201665 2 Housing Plug + Skts (Service Kit)Plg308
2 246621 1 Wind Tunnel, Right(Ce)
2 246619 1 Wind Tunnel, Right 3 268676 1 XFMR, HF CouplingT2
4 268673 1 Inductor, DI-DTL2
5 268672 1 Inductor, InputL1
6 266586 1 Circuit Card Assy, Flyback 60w 940V InPc7
/ 201665 2 Housing Plug + Skts (Service Kit)Rc30, Rc200
/ 115093 1 Housing Plug+Pins (Service Kit)Rc40
/ 115094 1 Housing Plug + Skts, (Service Kit)Rc210
7 270534 1 Lead Assy, Primary To Flyback(Ce)
7 250845 1 Lead Assy, Primary To Flyback
Maxstar 210 26 Page 1 2 5 7 6 8 3 4
805571-A
Wind Tunnel, Left Hand with Components 1 255353 1 Circuit Card Assy, SecondaryPc5
Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. / 115092 1 Housing Plug+Pins (Service Kit)Rc50
2 246622 1 Wind Tunnel, Lh(Ce)
2 246620 1 Wind Tunnel, Lh 3 263441 1 Stud, Connection Single 4 268667 1 Cover, Windtunnel(Ce)
4 263440 1 Baffle, Air Windtunnel 5 268668 1 Inductor, OutputZ1
6 267378 1 XFMR, HF Litz/Litz w/BoostT1
7 271498 1 Heat Sink, Diode Assembly 8 249529 1 Cover, XFMR Leadout
Maxstar 210 27 Page 3 4 2 1 5
805523-A
Diode Heat Sink Assembly 1 246631 1 Heat Sink, Diode Qty Description No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. 2 285840 1 Kit, Ultra-fast Diode - Use supplied terminal mounting screwsD23
3 259419 1 Kit, Ultra-fast DiodeD24
4 263443 1 Stand-off, M4 x 0.7 x 15 LG 6mm Hex AL M&F 5 0 Not used on some modules without center mounting hole
Maxstar 210 28 Page 14 5 9 4 17 8 3 1 10 21 11 25 26 27 13 7 2 29 28 30 16 20 15 19 17 31 22 23 6 12 24 18 5 5 10 11 11 8 23
805505-B
Cooler Main Assembly
Qty Description Maxstar 210 29 Page (Order By Model And Serial No.) 1 1 Nameplate, Coolmate 1.3 No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Cooler Main Assembly 2 251119 1 Tank, Coolant 3 166608 1 Cap, Tank Screw-on w/Vent 4 235419 1 Bracket, Filter 5 255188 2 Hose, Rubber Braided .375 Id x .650 Od x 3.000 6 166564 1 Filter, In-line Low Profile 100 Screen 3/8 Hose Bar 7 239494 1 Screen, Filter
Mot
+ 13 251126 1 Wrapper 14 253514 1 Label, Warning General Precautionary Static (Eng/Fr) 15 254162 1 Rcpt,Str Grd 2P3W 15A 250V (Black) IEC 320C14 16 217553 1 Label, GND 17 251125 2 Bezel, Front/Rear 18 196312 1 Guard, Fan 19 213072 1 Fan, Muffin 115V 60Hz 3400 Rpm 6378 Mtg HolesFm
20 251121 1 Plenum 21 232424 1 Radiator, Heat Exchanger 22 234310 1 Pump, Coolant 23 005523 2 Ftg, Hose Barbed Elbow 24 173999 1 Pump / 010323 2 Clamp, Hose .250-.625 Clp Dia 25 251120 1 Bracket, Motor Assy 26 230155 2 Bracket, Valve Mtg 27 251122 2 FTG, Coolant Barbed 3/8 TBG 5/818 Female 28 163562 1 Light, Ind Wht Lens 125VAC Snapin Neon NonrelampaPl1
29 251117 1 Base 30 251123 1 Cable, PowerPlg1
30 255814 1 Cable, Power (TIGRunner)Plg1
31 260035 1 Bracket, Support
Maxstar 210 30 Page 1 2 3 4 5 6 7 10 10 11 12 13 14 15 8 9
805562-A
Cart Assembly for 271912
Qty Description Maxstar 210 31 Page 1 251105 1 Handle, Cart No. Item Mkgs. Dia. No. Part *Recommended Spare Parts ~ Optional Hardware is common and not available unless listed. + When ordering a component originally displaying a precautionary label, the label should also be ordered. when ordering parts from your local distributor. To maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and serial number required Item includes other parts. Item is part of a subassembly. Cart Assembly for 271912 2 251106 2 Rail, Side 3 210224 1 Chain, Straight Link 1/0 x 27.000 Zinc Pld 4 251104 1 Handle, Lifting 5 200285 1 Label, Warning Cylinder May Explode If Damaged 6 199403 1 Holder, Foot Control 7 191875 3 Hanger, Cable/Torch 8 271913 1 Base, Cart 9 271914 1 Tray Assy, Bottle 10 602250 4 Washer, Flat .812 Id x 1.469 Od x .134T Stl Pld Ansi .750 11 209869 2 Wheel, Poly-olefin 10 In Diax 2.000 wide x .750 12 121614 2 Ring, Rtng Ext .750 Shaft x .085 Thk E Style Pld 13 008999 2 Caster, Swvl 4.00 In Polyolefin + 14 251107 1 Bracket, Bottle 15 272488 1 Beam, Caster