Miller Syncrowave 210 TIG Welder

Processes

Ac/Dc Tig (Gtaw)

DC stick (SMAW) Pulsed TIG (GTAW-P)

Mig (Gmaw)*

Flux-cored (FCAW)* *With Spoolmate 150. Input Power 120–240 V, 1-phase power Amperage Range 5–210 A Rated Output 125 A at 15 V, 60% duty cycle Net Weight TIG/stick only: 133.5 lb. (61 kg) TIG/MIG Complete: 139.5 lb. (63 kg) Light Industrial Applications Light metal fabrication Maintenance/repair operations Light manufacturing Automotive repair Vocational training Hobbyist Syncrowave ® 210 TIG/Stick/MIG Welding Power Source Issued Feb. 2023 • Index No. AD/4.6 Easy to use.

Turn power on.

Select process: AC TIG, DC TIG,

DC stick or MIG (spool gun).

Set amperage or voltage

based on material thickness. Then weld! It’s easy as 1,2,3. Pro-Set™ (TIG/stick) eliminates the guesswork when setting weld parameters. AC balance (TIG) control provides adjustable oxide removal which is essential for creating the highest quality aluminum welds. AC frequency (TIG) controls the width of the arc cone and can improve directional control of the arc. Pulse (TIG). Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DIG (stick) control allows the arc character ­ istics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010. Auto-Set™ (MIG) automatically sets your welder to the proper parameters. Simply set the wire size, material thickness, and shielding gas and you’re ready to weld with the Spoolmate™ spool gun. Allows for any input voltage hookup (120–240 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Update and expand. Front panel memory card data port provides the ability to easily update software and expand product features. Visit MillerWelds.com/TIGSoftware for the latest software updates and expansions. Low power draw. Inverter-based power source provides full welding output from 240 volts while drawing less than 30 amps. TIG/stick only package comes with: Power source with 10 ft. (3 m) power cord and MVP™ plugs for 120 V and 240 V Weldcraft™ A-150 (WP-17) 12.5 ft. (3.8 m) TIG torch with Dinse-style connector Electrode holder with Dinse-style connector Work clamp with 12 ft. (3.7 m) cable and Dinse-style connector RFCS-14 HD foot control with 20 ft. (6 m) cord (301589) Flow gauge regulator with hose Factory-installed running gear with EZ-Change™ low cylinder rack Quick-reference guide TIG/MIG Complete package includes above plus: Spoolmate™ 150 spool gun (301272) 4-14 pin connector Flow-thru Dinse-style connector Quick Specs Multi-voltage plug (MVP™) allows for connection to 120 or 240-volt receptacles without tools. Choose the plug that fits the receptacle and connecting it to the power cord. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. Miller Electric Mfg. Co. An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA MillerWelds.com Equipment Sales US and Canada Phone: 866-931-9730

Fax: 800-637-2315

International Phone: 920-735-4554 International FAX: 920-735-4125 Power source is warrantied for three years, parts and labor. Original main power rectifier parts are warrantied for five years. Syncrowave 210 TIG/stick only package shown.

2 Control Panel Rated Output (R.M.S.) at 60% Duty Cycle 95 A at 13.8 V 90 A at 13.6 V 70 A at 22.8 V 125 A at 15 V 114 A at 14.6 V 90 A at 23.6 V Input Power

115 V

230 V

Welding Process

Dc Tig

Ac Tig

DC stick

Dc Tig

Ac Tig

DC stick Max. Open- Circuit Voltage

47 Vdc

Welding Amperage Range

5–125 A

5–125 A

20–90 A

5–210 A

5–210 A

20–150 A

Amps Input at Rated Output 17.4 (.58 while idling) 12.4 (.58 while idling) 20.5 (.58 while idling) 11.9 (.35 while idling) 8.62 (.35 while idling) 11.9 (.35 while idling)

Net Weight TIG/stick only: 133.5 lb. (61 kg) TIG/MIG Complete: 139.5 lb. (63 kg)

Dimensions H: 31.5 in. (800 mm) W: 18.5 in. (470 mm) D: 43 in. (1092 mm) Specifications (Subject to change without notice.) 7 8 10 9 1 4 5 6 12 11 2 3 Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Performance Data Input Power 1-phase Stick (SMAW) Duty Cycle

150 A, 20%

90 A, 60%

60 A, 100%

Spool Gun (GMAW) Duty Cycle

170 A, 20%

100 A, 60%

75 A, 100%

AC/DC TIG Material Thickness Range .020–1/4 in. Stick Electrode Maximum Diameter 6010: 5/32 in. 6013: 1/8 in. 7018: 1/8 in. 7024: 3/32 in. Spool Gun Material Thickness Range 24 ga.–3/8 in.

Tig (Gtaw)

Duty Cycle

210 A, 20%

125 A, 60%

95 A, 100%

Voltmeter Display

Ammeter Display

Output Contactor “On” Indicator

AC TIG Process Menu Parameters

Amperage

5–210 A

Balance* 60–80% Frequency* 60–150 Hz Pulse Off–50 pps Postflow Auto/Off–50 seconds

MIG Process Menu Parameters

Voltage

14.0–22.5 V

Wfs

0–10 Wire Size** .024/.030/.035 in. Material Thickness** 24 ga.–3/8 in. Process** Flux/Trigas/C25/

C100/4043/5356

Spool Gun** (Spoolmate™) 100/150

Encoder Control

Menu Ranges

DC TIG Process Menu Parameters

Amperage

5–210 A

Pulse* Off–150 pps Postflow Auto/Off–50 seconds

DC Stick Process Menu Parameters

Amperage

20–150 A

Dig*

Off–100%

Process Selector

Memory Card Port

Activity Indicator

*Pro-Set parameter selectable. **Auto-Set input. IP23S rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is 14 to 104°F (-10 to 40°C). Storage temperature range is -22 to 149°F (-30 to 65°C). Portions of the preceding text are contained in EN 60974-10: “Electromagnetic Compatibility (EMC) product standard for arc welding equipment.”

3 Dual EZ-Change™ Low Cylinder Rack with Elevated Gun and Cable Rack 300337 Dual cylinder rack allows operators to easily roll cylinders on and off the rack with no lifting. Gun and cable rack keeps cables off the floor and tangle free. Elevated Gun and Cable Rack 300335 For use with single cylinder rack. (Included with Dual EZ-Change Low Cylinder Rack.) Protective Cover 195142 Features side pocket. (Not for use with Dual Cylinder Rack or Elevated Gun and Cable Rack.) TIG Torch Accessory Kit

Ak-150Mfc

Allows Weldcraft™ A-150 torch custom ization for specific applications. Converts into 28 different torch styles while using the existing cable. Includes collets, collet bodies, nozzles, torch heads, handle and more. Performance TIG Gloves 263346 Small 263347 Medium 263348 Large 263349 X-Large Completely unlined, goat grain leather with triple-padded palm. Sold as six packs (six pairs). Performance MIG Gloves (Lined) 263332 Medium 263333 Large 263334 X-Large 269618* 2X-Large Dual-padded and fleece- insulated cow grain palm, goat grain fingers and foam-insulated pig split back. *Sold as single pair of gloves. All others are sold as six packs (six pairs). TIG Memory Cards Memory Card (Blank) 301080 Used for transferring software updates and expand able features from your computer to the machine. Spoolmate™ 100 Consumables

Contact Tips (5 per package) 199730 For .024-inch (0.6 mm) wire. 186419 For .030-inch (0.8 mm) wire. 186406 For .035-inch (0.9 mm) wire.

Nozzle 186405 Spoolmate™ 150 Consumables

Contact Tips (5 per package) 199387 For .030-inch (0.8 mm) wire. 199388 For .035-inch (0.9 mm) wire.

Nozzle 050622 Genuine Miller ® Accessories EZ-Access™ Consumable Compartment Convenient flip-down compartment contains storage for consumables (sold separately). Additional Features EZ-Change™ Low Cylinder Rack Operators no longer need to lift cylinders. Cylinders now easily roll on and off our EZ-Change™ low cylinder rack. Integrated Storage Compartment and Parameter Chart Convenient compartment allows for easy storage of cables, foot controls and power cord adapters in the machine. Dual Front Handles Split handle with rubber grips designed to move machine easily and provide quick accessibility to work lead and TIG torch. Handles provide protection for front panel.

Equipment and Options Stock No. Description Qty. Price Syncrowave® 210 Runner TIG/Stick Only 907596 Auto-Line™ 120–240 V, 50/60 Hz. See page 1 for includes list Syncrowave® 210 Runner TIG/MIG Complete 951684 Auto-Line™ 120–240 V, 50/60 Hz. See page 1 for includes list Accessories Dual EZ-Change Low Cylinder Rack 300337 Includes Elevated Gun and Cable Rack Elevated Gun and Cable Rack 300335 For use with single cylinder rack Protective Cover 195142 Weldcraft™ A-150 (WP-17) TIG Torch

Wp-17-12-Mf

12.5 ft. (3.8 m) cable (included with both packages)

Wp-17-25-Mf

25 ft. (7.6 m) cable Air-Cooled TIG Torch Connector 194722 Connects the A-125, A-150 and A-80 Weldcraft™ torches to 50 mm gas thru Dinse-style connector TIG Torch Accessory Kit

Ak-150Mfc

TIG Gloves See page 3 TIG Memory Cards Memory Card (Blank) 301080 Spool Gun and Consumables Spoolmate™ 100 Spool Gun 300371 Includes 12 ft. (3.7 m) cable and custom carrying case Spoolmate™ 150 Spool Gun 301272 Includes 20 ft. (6 m) cable (included with TIG/MIG Complete package) Adapter Kit 301254 Includes adapters required to connect Spoolmate to Syncrowave 210 (included with TIG/MIG Complete package) Spool Gun Consumables See page 3 Remote Controls Wireless Remote Foot Control 301580 Foot control with wireless 90 ft. (27.4 m) operating range

Rfcs-14 Hd

301589 Heavy-duty foot control (included with both packages)

Rcc-14

151086 Side-to-side (east/west) fingertip control

Rccs-14

043688 North/south fingertip control

Rhc-14

242211020 Hand control Educational Resources See above Date: Total Quoted Price: Ordering Information Remote Controls Wireless Remote Foot Control 301580 For remote current and contactor control. Receiver plugs directly into the 14-pin receptacle of Miller machine. 90-foot (27.4 m) operating range. RFCS-14 HD Foot Control 301589 Heavy-duty foot pedal current and contactor control provides increased stability and durability from larger base and heavier cord. Includes 20-foot (6 m) cord with plug.

RCC-14 Remote Contactor and Current Control 151086 East/west rotary-motion fingertip control attaches to TIG torch using two hook-and-loop fasteners. Includes 26.5-foot (8 m) control cord and 14-pin plug.

RCCS-14 Remote Contactor and Current Control 043688 North/south rotary-motion fingertip control attaches to TIG torch using two hook-and-loop fasteners. Includes 26.5-foot (8 m) control cord and 14-pin plug. RHC-14 Hand Control 242211020 Miniature hand control for remote current and con tactor control. Dimensions: 4 x 4 x 3.25 inches (102 x 102 x 83 mm). Includes 20-foot (6 m) cord and 14-pin plug. Educational Materials To order, please call Miller Literature at 866-931-9732 or visit MillerWelds.com/resources/tools. Gas Tungsten Arc (TIG) Welding Publication 250833 Genuine Miller ® Accessories (Continued) © 2023 Miller Electric Mfg. LLC Distributed by: